Surgical cutting and fastening instruments with dual power sources

ABSTRACT

A control circuit for a surgical instrument includes a shaft control segment, a first electrical conductor configured to conduct a first electrical signal between the shaft control segment and a releasable surgical instrument cartridge, an electrosurgical energy control segment, a second electrical conductor configured to conduct a second electrical signal between the electrosurgical energy control segment and the releasable surgical instrument cartridge, and a connector electrically coupled to the electrosurgical energy control segment and configured to receive electrosurgical generator energy from an electrosurgical generator. The electrosurgical energy control segment is configured to detect a connection of the electrosurgical generator to the connector and to electrically isolate the shaft control segment from the electrosurgical generator energy when the electrosurgical energy control segment detects the connection of the electrosurgical generator to the connector.

TECHNICAL FIELD

The present disclosure relates to electrosurgical devices and, invarious aspects, to modular circuits for conducting electrical signalstherein.

BACKGROUND

In a surgical sealing and stapling system, it may be useful to employ amodular design that allows a single handle assembly to attach tomultiple nozzle assemblies, and for a nozzle assembly to attach tomultiple handle assemblies. Since the nozzle assembly would include thevarious surgical instruments in the end effector, special circuitry inthe nozzle may be required to allow for instrumentation in a handleassembly to control the various functions in the end effector of themodular nozzle assembly. In some examples, each of the various surgicalinstruments may be designed to effect a specific surgical function, forexample one or more types of tissue sealing functions. In addition, itmay be necessary to apply energy to the end effector, which may or maynot originate from the handle assembly. For example, the handle assemblymay be battery powered to control the functions of the handle assembly,but may not posses power sufficient to control the end effector.Additionally, a system including a surgical sealing function may havespecific power requirements, for example a requirement for sourcing RFenergy for applying a hemostatic seal to a tissue, which is nototherwise associated with a handle assembly.

SUMMARY

In one aspect, a control circuit for a surgical instrument, the controlcircuit may include a shaft control segment, a first electricalconductor configured to conduct a first electrical signal between theshaft control segment and a releasable surgical instrument cartridge, anelectrosurgical energy control segment, a second electrical conductorconfigured to conduct a second electrical signal between theelectrosurgical energy control segment and the releasable surgicalinstrument cartridge, and a connector electrically coupled to theelectrosurgical energy control segment and configured to receiveelectrosurgical generator energy from an electrosurgical generator.Further, the electrosurgical energy control segment may be configured todetect a connection of the electrosurgical generator to the connector,and electrically isolate the shaft control segment from theelectrosurgical generator energy when the electrosurgical energy controlsegment detects the connection of the electrosurgical generator to theconnector.

in one aspect, a nozzle assembly of a surgical system may include anonboard circuit board having a shaft control segment and anelectrosurgical energy control segment, a first electrical conductorconfigured to conduct a first electrical signal between the shaftcontrol segment and a releasable surgical instrument cartridge in an endeffector, a second electrical conductor configured to conduct a secondelectrical signal between the electrosurgical energy control segment andthe releasable surgical instrument cartridge in the end effector, and anonboard connector coupled to the onboard circuit board and proximallylocated on the nozzle assembly, in which the onboard connector isconfigured to interface with a housing connector of a handle assemblywhen the nozzle assembly is attached to the handle assembly. The nozzleconnector may further include a connector electrically coupled to theelectrosurgical energy control segment and configured to receiveelectrosurgical generator energy from an electrosurgical generator, anda shaft attachment lug proximally located on the nozzle assembly andconfigured to be coupled to an attachment cradle of the handle assemblyto attach the nozzle assembly to the handle assembly. Further, theelectrosurgical energy control segment may be configured to detect aconnection of the electrosurgical generator to the connector, andelectrically isolate the shaft control segment from the electrosurgicalgenerator energy when the electrosurgical energy control segment detectsthe connection of the electrosurgical generator to the connector.

FIGURES

The novel features of the aspects described herein are set forth withparticularity in the appended claims. These aspects, however, both as toorganization and methods of operation may be better understood byreference to the following description, taken in conjunction with theaccompanying drawings.

FIG. 1 is a perspective view of a surgical system including a handleassembly coupled to an interchangeable surgical tool assembly that isconfigured to be used in connection with conventional surgicalstaple/fastener cartridges and radio frequency (RF) cartridges accordingto one aspect of this disclosure.

FIG. 2 is an exploded perspective assembly view of the surgical systemof FIG. 1 according to one aspect of this disclosure.

FIG. 3 is another exploded perspective assembly view of portions of thehandle assembly and interchangeable surgical tool assembly of FIGS. 1and 2 according to one aspect of this disclosure.

FIG. 4 is an exploded assembly view of a proximal portion of theinterchangeable surgical tool assembly of FIGS. 1-3 according to oneaspect of this disclosure.

FIG. 5 is another exploded assembly view of a distal portion of theinterchangeable surgical tool assembly of FIGS. 1-5 according to oneaspect of this disclosure.

FIG. 6 is a partial cross-sectional view of the end effector depicted inFIGS. 1-5 supporting an RF cartridge therein and with tissue clampedbetween the cartridge and the anvil according to one aspect of thisdisclosure.

FIG. 7 is a partial cross-sectional view of the anvil of FIG. 6according to one aspect of this disclosure.

FIG. 8 is another exploded assembly view of a portion of theinterchangeable surgical tool assembly of FIGS. 1-5 according to oneaspect of this disclosure.

FIG. 9 is another exploded assembly view of the interchangeable surgicaltool assembly and handle assembly of FIGS. 1 and 2 according to oneaspect of this disclosure.

FIG. 10 is a perspective view of an RF cartridge and an elongate channelof the interchangeable surgical tool assembly of FIGS. 1-5 according toone aspect of this disclosure.

FIG. 11 is a partial perspective view of portions of the RF cartridgeand elongate channel of FIG. 10 with a knife member according to oneaspect of this disclosure.

FIG. 12 is another perspective view of the RF cartridge installed in theelongate channel of FIG. 10 and illustrating a portion of a flexibleshaft circuit arrangement according to one aspect of this disclosure.

FIG. 13 is a cross-sectional end view of the RF cartridge and elongatechannel of FIG. 12 taken along lines 13-13 in FIG. 12 according to oneaspect of this disclosure.

FIG. 14 is a top cross-sectional view of a portion of theinterchangeable surgical tool assembly of FIGS. 1 and 5 with the endeffector thereof in an articulated position according to one aspect ofthis disclosure.

FIG. 15 is a perspective view of an onboard circuit board arrangementand RF generator plus configuration according to one aspect of thisdisclosure.

FIGS. 16A-16B is a block diagram of a control circuit of the surgicalinstrument of FIG. 1 spanning two drawing sheets according to one aspectof this disclosure.

FIG. 17 is a block diagram of the control circuit of the surgicalinstrument of FIG. 1 illustrating interfaces between the handleassembly, the power assembly, and the handle assembly and theinterchangeable shaft assembly according to one aspect of thisdisclosure.

FIG. 18 is a schematic diagram of a surgical instrument configured tocontrol various functions according to one aspect of this disclosure.

FIG. 19 is a perspective view of the aspect of the onboard circuit boardarrangement depicted in FIG. 15 as disposed within a portion of anelectrosurgical system.

FIG. 20 illustrates a block diagram of a surgical system programmed tocommunicate power and control signals with an end effector according toone aspect of this disclosure.

DESCRIPTION

Applicant of the present application owns the following patentapplications filed concurrently herewith and which are each hereinincorporated by reference in their respective entireties:

U.S. patent application Ser. No. 15/636,096, titled SURGICAL SYSTEMCOUPLABLE WITH STAPLE CARTRIDGE AND RADIO FREQUENCY CARTRIDGE, ANDMETHOD OF USING SAME, by inventors Jeffrey D. Messerly et al., filedJun. 28, 2017.

U.S. patent application Ser. No. 15/636,103, titled SYSTEMS AND METHODSOF DISPLAYING SURGICAL INSTRUMENT STATUS, by inventors Jeffrey D.Messerly et al., filed Jun. 28, 2017.

U.S. patent application Ser. No. 15/636,110, titled SHAFT MODULECIRCUITRY ARRANGEMENTS, by inventors Jeffrey D. Messerly et al., filedJun. 28, 2017.

U.S. patent application Ser. No. 15/636,116, titled SYSTEMS AND METHODSFOR CONTROLLING CONTROL CIRCUITS FOR INDEPENDENT ENERGY DELIVERY OVERSEGMENTED SECTIONS, by inventors Jeffrey D. Messerly et al., filed Jun.28, 2017.

U.S. patent application Ser. No. 15/636,123, titled FLEXIBLE CIRCUITARRANGEMENT FOR SURGICAL FASTENING INSTRUMENTS, by inventors Jeffrey D.Messerly et al., filed Jun. 28, 2017.

U.S. patent application Ser. No. 15/636,134, titled SURGICAL SYSTEMCOUPLEABLE WITH STAPLE CARTRIDGE AND RADIO FREQUENCY CARTRIDGE, ANDHAVING A PLURALITY OF RADIO-FREQUENCY ENERGY RETURN PATHS, by inventorsJeffrey D. Messerly et al., filed Jun. 28, 2017.

U.S. patent application Ser. No. 15/636,144, titled SYSTEMS AND METHODSFOR CONTROLLING CONTROL CIRCUITS FOR AN INDEPENDENT ENERGY DELIVERY OVERSEGMENTED SECTIONS, by inventors David C. Yates et al., filed Jun. 28,2017.

U.S. patent application Ser. No. 15/636,150, titled SURGICAL ENDEFFECTOR FOR APPLYING ELECTROSURGICAL ENERGY TO DIFFERENT ELECTRODES ONDIFFERENT TIME PERIODS, by inventors Tamara Wdenhouse et al., filed Jun.28, 2017.

U.S. patent application Ser. No. 15/636,162, titled ELECTROSURGICALCARTRIDGE FOR USE IN THIN PROFILE SURGICAL CUTTING AND STAPLINGINSTRUMENT, by inventors Tamara Widenhouse et al., filed Jun. 28, 2017.

U.S. patent application Ser. No. 15/636,169, titled SURGICAL ENDEFFECTOR TO ADJUST JAW COMPRESSION, by inventors Frederick E. Shelton, IV et al., filed Jun. 28, 2017.

U.S. patent application Ser. No. 15/636,177, titled CARTRIDGEARRANGEMENTS FOR SURGICAL CUTTING AND FASTENING INSTRUMENTS WITH LOCKOUTDISABLEMENT FEATURES, by inventors Jason L. Harris et al., filed Jun.28, 2017.

Electrosurgical devices may be used in many surgical operations.Electrosurgical devices may apply electrical energy to tissue in orderto treat tissue. An electrosurgical device may comprise an instrumenthaving a distally mounted end effector comprising one or moreelectrodes. The end effector can be positioned against tissue such thatelectrical current may be introduced into the tissue. Electrosurgicaldevices can be configured for monopolar or bipolar operation. Duringmonopolar operation, current may be introduced into the tissue by anactive (or source) electrode on the end effector and returned through areturn electrode. The return electrode may be a grounding pad andseparately located on a patient's body. During bipolar operation,current may be introduced into and returned from the tissue by theactive and return electrodes, respectively, of the end effector.

The end effector may include two or more jaw members. At least one ofthe jaw members may have at least one electrode. At least one jaw may bemoveable from a position spaced apart from the opposing jaw forreceiving tissues to a position in which the space between the jawmembers is less than that of the first position. This movement of themoveable jaw may compress the tissue held between. Heat generated by thecurrent flow through the tissue in combination with the compressionachieved by the jaw's movement may form hemostatic seals within thetissue and/or between tissues and, thus, may be particularly useful forsealing blood vessels, for example. The end effector may comprise acutting member. The cutting member may be movable relative to the tissueand the electrodes to transect the tissue.

Electrosurgical devices also may include mechanisms to clamp tissuetogether, such as a stapling device, and/or mechanisms to sever tissue,such as a tissue knife. An electrosurgical device may include a shaftfor placing the end effector proximate to tissue undergoing treatment.The shaft may be straight or curved, bendable or non-bendable. In anelectrosurgical device including a straight and bendable shaft, theshaft may have one or more articulation joints to permit controlledbending of the shaft. Such joints may permit a user of theelectrosurgical device to place the end effector in contact with tissueat an angle to the shaft when the tissue being treated is not readilyaccessible using an electrosurgical device having a straight,non-bending shaft.

Electrical energy applied by electrosurgical devices can be transmittedto the instrument by a generator in communication with the hand piece.The electrical energy may be in the form of radio frequency (“RF”)energy. RF energy is a form of electrical energy that may be in thefrequency range of 200 kilohertz (kHz) to 1 megahertz (MHz). Inapplication, an electrosurgical instrument can transmit low frequency RFenergy through tissue, which causes ionic agitation, or friction, ineffect resistive heating, thereby increasing the temperature of thetissue. Because a sharp boundary is created between the affected tissueand the surrounding tissue, surgeons can operate with a high level ofprecision and control, without sacrificing un-targeted adjacent tissue.The low operating temperatures of RF energy is useful for removing,shrinking, or sculpting soft tissue while simultaneously sealing bloodvessels. RF energy works particularly well on connective tissue, whichis primarily comprised of collagen and shrinks when contacted by heat.

The RF energy may be in a frequency range described in EN60601-2-2:2009+A11:2011, Definition 201.3.218—HIGH FREQUENCY. Forexample, the frequency in monopolar RF applications may be typicallyrestricted to less than 5 MHz. However, in bipolar RF applications, thefrequency can be almost anything. Frequencies above 200 kHz can betypically used for monopolar applications in order to avoid the unwantedstimulation of nerves and muscles that would result from the use of lowfrequency current. Lower frequencies may be used for bipolarapplications if the risk analysis shows the possibility of neuromuscularstimulation has been mitigated to an acceptable level. Normally,frequencies above 5 MHz are not used in order to minimize the problemsassociated with high frequency leakage currents. Higher frequencies may,however, be used in the case of bipolar applications. It is generallyrecognized that 10 mA is the lower threshold of thermal effects ontissue.

FIGS. 1 and 2 depict a motor-driven surgical system 10 that may be usedto perform a variety of different surgical procedures. In theillustrated arrangement, the surgical system 10 comprises aninterchangeable surgical tool assembly 1000 that is operably coupled toa handle assembly 500. In another surgical system aspect, theinterchangeable surgical tool assembly 1000 may also be effectivelyemployed with a tool drive assembly of a robotically controlled orautomated surgical system. For example, the surgical tool assembly 1000disclosed herein may be employed with various robotic systems,instruments, components and methods such as, but not limited to, thosedisclosed in U.S. Pat. No. 9,072,535, entitled SURGICAL STAPLINGINSTRUMENTS WITH ROTATABLE STAPLE DEPLOYMENT ARRANGEMENTS, which ishereby incorporated by reference herein in its entirety.

In the illustrated aspect, the handle assembly 500 may comprise a handlehousing 502 that includes a pistol grip portion 504 that can be grippedand manipulated by the clinician. As will be briefly discussed below,the handle assembly 500 operably supports a plurality of drive systemsthat are configured to generate and apply various control motions tocorresponding portions of the interchangeable surgical tool assembly1000. As shown in FIG. 2, the handle assembly 500 may further include ahandle frame 506 that operably supports the plurality of drive systems.For example, the handle frame 506 can operably support a “first” orclosure drive system, generally designated as 510, which may be employedto apply closing and opening motions to the interchangeable surgicaltool assembly 1000. In at least one form, the closure drive system 510may include an actuator in the form of a closure trigger 512 that ispivotally supported by the handle frame 506. Such arrangement enablesthe closure trigger 512 to be manipulated by a clinician such that whenthe clinician grips the pistol grip portion 504 of the handle assembly500, the closure trigger 512 may be easily pivoted from a starting or“unactuated” position to an “actuated” position and more particularly toa fully compressed or fully actuated position. In use, to actuate theclosure drive system 510, the clinician depresses the closure trigger512 towards the pistol grip portion 504. As described in further detailin U.S. patent application Ser. No. 14/226,142, entitled SURGICALINSTRUMENT COMPRISING A SENSOR SYSTEM, now U.S. Patent ApplicationPublication No. 2015/0272575, which is hereby incorporated by referencein its entirety herein, when the clinician fully depresses the closuretrigger 512 to attain the full closure stroke, the closure drive system510 is configured to lock the closure trigger 512 into the fullydepressed or fully actuated position. When the clinician desires tounlock the closure trigger 512 to permit it to be biased to theunactuated position, the clinician simply activates a closure releasebutton assembly 518 which enables the closure trigger to return tounactuated position. The closure release button assembly 518 may also beconfigured to interact with various sensors that communicate with amicrocontroller in the handle assembly 500 for tracking the position ofthe closure trigger 512. Further details concerning the configurationand operation of the closure release button assembly 518 may be found inU.S. Patent Application Publication No. 2015/0272575.

In at least one form, the handle assembly 500 and the handle frame 506may operably support another drive system referred to herein as a firingdrive system 530 that is configured to apply firing motions tocorresponding portions of the interchangeable surgical tool assemblythat is attached thereto. As was described in detail in U.S. PatentApplication Publication No. 2015/0272575, the firing drive system 530may employ an electric motor 505 that is located in the pistol gripportion 504 of the handle assembly 500. In various forms, the motor 505may be a DC brushed driving motor having a maximum rotation of,approximately, 25,000 RPM, for example. In other arrangements, the motor505 may include a brushless motor, a cordless motor, a synchronousmotor, a stepper motor, or any other suitable electric motor. The motor505 may be powered by a power source 522 that in one form may comprise aremovable power pack. The power pack may support a plurality of LithiumIon (“LI”) or other suitable batteries therein. A number of batteriesconnected in series or parallel may be used as the power source 522 forthe surgical system 10. In addition, the power source 522 may bereplaceable and/or rechargeable.

The electric motor 505 is configured to axially drive a longitudinallymovable drive member 540 (FIG. 3) in a distal and proximal directionsdepending upon the polarity of the motor. For example, when the motor505 is driven in one rotary direction, the longitudinally movable drivemember will be axially driven in a distal direction “DD”. When the motor505 is driven in the opposite rotary direction, the longitudinallymovable drive member 540 will be axially driven in a proximal direction“PD”. The handle assembly 500 can include a switch 513 which can beconfigured to reverse the polarity applied to the electric motor 505 bythe power source 522 or otherwise control the motor 505. The handleassembly 500 can also include a sensor or sensors (not shown) that isconfigured to detect the position of the drive member and/or thedirection in which the drive member is being moved. Actuation of themotor 505 can be controlled by a firing trigger (not shown) that isadjacent to the closure trigger 512 and pivotally supported on thehandle assembly 500. The firing trigger may be pivoted between anunactuated position and an actuated position. The firing trigger may bebiased into the unactuated position by a spring or other biasingarrangement such that when the clinician releases the firing trigger, itmay be pivoted or otherwise returned to the unactuated position by thespring or biasing arrangement. In at least one form, the firing triggercan be positioned “outboard” of the closure trigger 512. As discussed inU.S. Patent Application Publication No. 2015/0272575, the handleassembly 500 may be equipped with a firing trigger safety button (notshown) to prevent inadvertent actuation of the firing trigger. When theclosure trigger 512 is in the unactuated position, the safety button iscontained in the handle assembly 500 where the clinician cannot readilyaccess it and move it between a safety position preventing actuation ofthe firing trigger and a firing position wherein the firing trigger maybe fired. As the clinician depresses the closure trigger, the safetybutton and the firing trigger pivot down wherein they can then bemanipulated by the clinician.

In at least one form, the longitudinally movable drive member 540 mayhave a rack of teeth 542 formed thereon for meshing engagement with acorresponding drive gear arrangement (not shown) that interfaces withthe motor. See FIG. 3. Further details regarding those features may befound in U.S. Patent Application Publication No. 2015/0272575. In atleast one arrangement, however, the longitudinally movable drive memberis insulated to protect it from inadvertent RF energy. At least one formalso includes a manually-actuatable “bailout” assembly that isconfigured to enable the clinician to manually retract thelongitudinally movable drive member should the motor 505 becomedisabled. The bailout assembly may include a lever or bailout handleassembly that is stored within the handle assembly 500 under areleasable door 550. See FIG. 2. The lever may be configured to bemanually pivoted into ratcheting engagement with the teeth in the drivemember. Thus, the clinician can manually retract the drive member 540 byusing the bailout handle assembly to ratchet the drive member in theproximal direction “PD”. U.S. Pat. No. 8,608,045, entitled POWEREDSURGICAL CUTTING AND STAPLING APPARATUS WITH MANUALLY RETRACTABLE FIRINGSYSTEM, the entire disclosure of which is hereby incorporated byreference herein, discloses bailout arrangements and other components,arrangements and systems that may also be employed with any one of thevarious interchangeable surgical tool assemblies disclosed herein.

In the illustrated aspect, the interchangeable surgical tool assembly1000 includes a surgical end effector 1500 that comprises a first jaw1600 and a second jaw 1800. In one arrangement, the first jaw comprisesan elongate channel 1602 that is configured to operably support aconventional (mechanical) surgical staple/fastener cartridge 1400 (FIG.4) or a radio frequency (RF) cartridge 1700 (FIGS. 1 and 2) therein. Thesecond jaw 1800 comprises an anvil 1810 that is pivotally supportedrelative to the elongate channel 1602. The anvil 1810 may be isselectively moved toward and away from a surgical cartridge supported inthe elongate channel 1602 between open and closed positions by actuatingthe closure drive system 510. In the illustrated arrangement, the anvil1810 is pivotally supported on a proximal end portion of the elongatechannel 1602 for selective pivotal travel about a pivot axis that istransverse to the shaft axis SA. Actuation of the closure drive system510 may result in the distal axial movement of a proximal closure memberor proximal closure tube 1910 that is attached to an articulationconnector 1920.

Turning to FIG. 4, the articulation connector 1920 includes upper andlower tangs 1922, 1924 protrude distally from a distal end of thearticulation connector 1920 to be movably coupled to an end effectorclosure sleeve or distal closure tube segment 1930. See FIG. 3. Thedistal closure tube segment 1930 includes an upper tang 1932 and a lowertang (not shown) that protrude proximally from a proximal end thereof.An upper double pivot link 1940 includes proximal and distal pins 1941,1942 that engage corresponding holes in the upper tangs 1922, 1932 ofthe articulation connector 1920 and distal closure tube segment 1930,respectively. Similarly, a lower double pivot link 1944 includesproximal and distal pins 1945, 1946 that engage corresponding holes inthe lower tangs 1924 of the articulation connector 1920 and distalclosure tube segment 1930, respectively.

Still referring to FIG. 4, in the illustrated example, the distalclosure tube segment 1930 includes positive jaw opening features or tabs1936, 1938 that correspond with corresponding portions of the anvil 1810to apply opening motions to the anvil 1810 as the distal closure tubesegment 1930 is retracted in the proximal direction PD to a startingposition. Further details regarding the opening and closing of the anvil1810 may be found in U.S. patent application Ser. No. 15/635,621entitled SURGICAL INSTRUMENT WITH POSITIVE JAW OPENING FEATURES, filedon Jun. 28, 2017, the entire disclosure of which is hereby incorporatedby reference herein.

As shown in FIG. 5, in at least one arrangement, the interchangeablesurgical tool assembly 1000 includes a tool frame assembly 1200 thatcomprises a tool chassis 1210 that operably supports a nozzle assembly1240 thereon. As further discussed in detail in U.S. patent applicationSer. No. 15/635,631 entitled SURGICAL INSTRUMENT WITH AXIALLY MOVABLECLOSURE MEMBER, filed on Jun. 28, 2017, and which is hereby incorporatedby reference in its entirety herein, the tool chassis 1210 and nozzlearrangement 1240 facilitate rotation of the surgical end effector 1500about a shaft axis SA relative to the tool chassis 1210. Such rotationaltravel is represented by arrow R in FIG. 1. As also shown in FIGS. 4 and5, the interchangeable surgical tool assembly 1000 includes a spineassembly 1250 that operably supports the proximal closure tube 1910 andis coupled to the surgical end effector 1500. In various circumstances,for ease of assembly, the spine assembly 1250 may be fabricated from anupper spine segment 1251 and a lower spine segment 1252 that areinterconnected together by snap features, adhesive, welding, etc. Inassembled form, the spine assembly 1250 includes a proximal end 1253that is rotatably supported in the tool chassis 1210. In onearrangement, for example, the proximal end 1253 of the spine assembly1250 is attached to a spine bearing (not shown) that is configured to besupported within the tool chassis 1210. Such arrangement facilitatesrotatable attachment of the spine assembly 1250 to the tool chassis suchthat the spine assembly 1250 may be selectively rotated about a shaftaxis SA relative to the tool chassis 1210.

As shown in FIG. 4, the upper spine segment 1251 terminates in an upperlug mount feature 1260 and the lower spine segment 1252 terminates in alower lug mount feature 1270. The upper lug mount feature 1260 is formedwith a lug slot 1262 therein that is adapted to mountingly support anupper mounting link 1264 therein. Similarly, the lower lug mount feature1270 is formed with a lug slot 1272 therein that is adapted tomountingly support a lower mounting link 1274 therein. The uppermounting link 1264 includes a pivot socket 1266 therein that is offsetfrom the shaft axis SA. The pivot socket 1266 is adapted to rotatablyreceive therein a pivot pin 1634 that is formed on a channel cap oranvil retainer 1630 that is attached to a proximal end portion 1610 ofthe elongate channel 1602. The lower mounting link 1274 includes lowerpivot pin 1276 that adapted to be received within a pivot hole 1611formed in the proximal end portion 1610 of the elongate channel 1602.The lower pivot pin 1276 as well as the pivot hole 1611 is offset fromthe shaft axis SA. The lower pivot pin 1276 is vertically aligned withthe pivot socket 1266 to define the articulation axis AA about which thesurgical end effector 1500 may articulate relative to the shaft axis SA.See FIG. 1. Although the articulation axis AA is transverse to the shaftaxis SA, in at least one arrangement, the articulation axis AA islaterally offset therefrom and does not intersect the shaft axis SA.

Turning to FIG. 5, a proximal end 1912 of the proximal closure tube 1910is rotatably coupled to a closure shuttle 1914 by a connector 1916 thatis seated in an annular groove 1915 in the proximal closure tube segment1910. The closure shuttle 1914 is supported for axial travel within thetool chassis 1210 and has a pair of hooks 1917 thereon configured toengage the closure drive system 510 when the tool chassis 1210 iscoupled to the handle frame 506. The tool chassis 1210 further supportsa latch assembly 1280 for releasably latching the tool chassis 1210 tothe handle frame 506. Further details regarding the tool chassis 1210and latch assembly 1280 may be found in U.S. patent application Ser. No.15/635,631 entitled SURGICAL INSTRUMENT WITH AXIALLY MOVABLE CLOSUREMEMBER, filed on Jun. 28, 2017 and the entire disclosure of which ishereby incorporated by reference herein.

The firing drive system 530 in the handle assembly 500 is configured tobe operably coupled to a firing system 1300 that is operably supportedin the interchangeable surgical tool assembly 1000. The firing system1300 may include an intermediate firing shaft portion 1310 that isconfigured to be axially moved in the distal and proximal directions inresponse to corresponding firing motions applied thereto by the firingdrive system 530. See FIG. 4. As shown in FIG. 5, a proximal end 1312 ofthe intermediate firing shaft portion 1310 has a firing shaft attachmentlug 1314 formed thereon that is configured to be seated into anattachment cradle 544 (FIG. 3) that is on the distal end of thelongitudinally movable drive member 540 of the firing drive system 530within the handle assembly 500. Such arrangement facilitates the axialmovement of the intermediate firing shaft portion 1310 upon actuation ofthe firing drive system 530. In the illustrated example, theintermediate firing shaft portion 1310 is configured for attachment to adistal cutting portion or knife bar 1320. As shown in FIG. 4, the knifebar 1320 is connected to a firing member or knife member 1330. The knifemember 1330 comprises a knife body 1332 that operably supports a tissuecutting blade 1334 thereon. The knife body 1332 may further includeanvil engagement tabs or features 1336 and channel engagement featuresor a foot 1338. The anvil engagement features 1336 may serve to applyadditional closure motions to the anvil 1810 as the knife member 1330 isadvanced distally through the end effector 1500.

In the illustrated example, the surgical end effector 1500 isselectively articulatable about the articulation axis AA by anarticulation system 1360. In one form, the articulation system 1360includes proximal articulation driver 1370 that is pivotally coupled toan articulation link 1380. As can be most particularly seen in FIG. 4,an offset attachment lug 1373 is formed on a distal end 1372 of theproximal articulation driver 1370. A pivot hole 1374 is formed in theoffset attachment lug 1373 and is configured to pivotally receivetherein a proximal link pin 1382 formed on the proximal end 1381 of thearticulation link 1380. A distal end 1383 of the articulation link 1380includes a pivot hole 1384 that is configured to pivotally receivetherein a channel pin 1618 formed on the proximal end portion 1610 ofthe elongate channel 1602. Thus, axial movement of proximal articulationdriver 1370 will thereby apply articulation motions to the elongatechannel 1602 to thereby cause the surgical end effector 1500 toarticulate about the articulation axis AA relative to the spine assembly1250. In various circumstances, the proximal articulation driver 1370can be held in position by an articulation lock 1390 when the proximalarticulation driver 1370 is not being moved in the proximal or distaldirections. Further details regarding an example form of articulationlock 1390 may be found in U.S. patent application Ser. No. 15/635,837entitled SURGICAL INSTRUMENT COMPRISING AN ARTICULATION SYSTEM LOCKABLETO A FRAME, filed on Jun. 28, 2017, the entire disclosure of which ishereby incorporated by reference herein.

Further to the above, the interchangeable surgical tool assembly 1000can include a shifter assembly 1100 which can be configured toselectively and releasably couple the proximal articulation driver 1310to the firing system 1300. As illustrated in FIG. 5, for example, in oneform, the shifter assembly 1100 includes a lock collar, or lock sleeve1110, positioned around the intermediate firing shaft portion 1310 ofthe firing system 1300 wherein the lock sleeve 1110 can be rotatedbetween an engaged position in which the lock sleeve 1110 operablycouples the proximal articulation driver 1370 to the firing memberassembly 1300 and a disengaged position in which the proximalarticulation driver 1370 is not operably coupled to the firing memberassembly 1300. When lock sleeve 1110 is in its engaged position, distalmovement of the firing member assembly 1300 can move the proximalarticulation driver 1370 distally and, correspondingly, proximalmovement of the firing member assembly 1300 can move the proximalarticulation driver 1370 proximally. When lock sleeve 1110 is in itsdisengaged position, movement of the firing member assembly 1300 is nottransmitted to the proximal articulation driver 1370 and, as a result,the firing member assembly 1300 can move independently of the proximalarticulation driver 1370. In various circumstances, the proximalarticulation driver 1370 can be held in position by the articulationlock 1390 when the proximal articulation driver 1370 is not being movedin the proximal or distal directions by the firing member assembly 1300.

In the illustrated arrangement, the intermediate firing shaft portion1310 of the firing member assembly 1300 is formed with two opposed flatsides with a drive notch 1316 formed therein. See FIG. 5. As can also beseen in FIG. 5, the lock sleeve 1110 comprises a cylindrical, or an atleast substantially cylindrical, body that includes a longitudinalaperture that is configured to receive the intermediate firing shaftportion 1310 therethrough. The lock sleeve 1110 can comprisediametrically-opposed, inwardly-facing lock protrusions that, when thelock sleeve 1110 is in one position, are engagingly received withincorresponding portions of the drive notch 1316 in the intermediatefiring shaft portion 1310 and, when in another position, are notreceived within the drive notch 1316 to thereby permit relative axialmotion between the lock sleeve 1110 and the intermediate firing shaft1310. As can be further seen in FIG. 5, the lock sleeve 1110 furtherincludes a lock member 1112 that is sized to be movably received withina notch 1375 in a proximal end of the proximal articulation driver 1370.Such arrangement permits the lock sleeve 1110 to slightly rotate intoand out of engagement with the intermediate firing shaft portion 1310while remaining in position for engagement or in engagement with thenotch 1375 in the proximal articulation driver 1370. For example, whenthe lock sleeve 1110 is in its engaged position, the lock protrusionsare positioned within the drive notch 1316 in the intermediate firingshaft portion 1310 such that a distal pushing force and/or a proximalpulling force can be transmitted from the firing member assembly 1300 tothe lock sleeve 1110. Such axial pushing or pulling motion is thentransmitted from the lock sleeve 1110 to the proximal articulationdriver 1370 to thereby articulate the surgical end effector 1500. Ineffect, the firing member assembly 1300, the lock sleeve 1110, and theproximal articulation driver 1370 will move together when the locksleeve 1110 is in its engaged (articulation) position. On the otherhand, when the lock sleeve 1110 is in its disengaged position, the lockprotrusions are not received within the drive notch 1316 in theintermediate firing shaft portion 1310 and, as a result, a distalpushing force and/or a proximal pulling force may not be transmittedfrom the firing member assembly 1300 to the lock sleeve 1110 (and theproximal articulation driver 1370).

In the illustrated example, relative movement of the lock sleeve 1110between its engaged and disengaged positions may be controlled by theshifter assembly 1100 that interfaces with the proximal closure tube1910. Still referring to FIG. 5, the shifter assembly 1100 furtherincludes a shifter key 1120 that is configured to be slidably receivedwithin a key groove formed in the outer perimeter of the lock sleeve1110. Such arrangement enables the shifter key 1120 to move axially withrespect to the lock sleeve 1110. As discussed in further detail in U.S.patent application Ser. No. 15/635,631 entitled SURGICAL INSTRUMENT WITHAXIALLY MOVABLE CLOSURE MEMBER, filed on Jun. 28, 2017, the entiredisclosure of which is hereby incorporated by reference herein, aportion of the shifter key 1120 is configured to cammingly interact witha cam opening (not shown) in the proximal closure tube portion 1910.Also in the illustrated example, the shifter assembly 1100 furtherincludes a switch drum 1130 that is rotatably received on a proximal endportion of the proximal closure tube portion 1910. A portion of theshifter key 1120 extends through an axial slot segment in the switchdrum 1130 and is movably received within an arcuate slot segment in theswitch drum 1130. A switch drum torsion spring 1132 is mounted on theswitch drum 1130 and engages a portion of the nozzle assembly 1240 toapply a torsional bias or rotation which serves to rotate the switchdrum 1130 until the portion of the shifter key 1120 reaches an endportion of the cam opening in the proximal closure tube portion 1910.When in this position, the switch drum 1130 may provide a torsional biasto the shifter key 1120 which thereby causes the lock sleeve 1110 torotate into its engaged position with the intermediate firing shaftportion 1310. This position also corresponds to the unactuatedconfiguration of the proximal closure tube 1910 (and distal closure tubesegment 1930).

In one arrangement, for example, when the proximal closure tube 1910 isin an unactuated configuration (anvil 1810 is in an open position spacedaway from the cartridge mounted in the elongate channel 1602) actuationof the intermediate firing shaft portion 1310 will result in the axialmovement of the proximal articulation driver 1370 to facilitatearticulation of the end effector 1500. Once the user has articulated thesurgical end effector 1500 to a desired orientation, the user may thenactuate the proximal closure tube portion 1910. Actuation of theproximal closure tube portion 1910 will result in the distal travel ofthe distal closure tube segment 1930 to ultimately apply a closingmotion to the anvil 1810. This distal travel of the proximal closuretube portion 1910 will result in the cam opening therein camminglyinteracting with a cam portion of the shifter key 1120 to thereby causethe shifter key 1120 to rotate the lock sleeve 1110 in an actuationdirection. Such rotation of the lock sleeve 1110 will result in thedisengagement of the lock protrusions from the drive notch 1316 in theintermediate firing shaft portion 1310. When in such configuration, thefiring drive system 530 may be actuated to actuate the intermediatefiring shaft portion 1310 without actuating the proximal articulationdriver 1370. Further details concerning the operation of the switch drum1130 and lock sleeve 1110, as well as alternative articulation andfiring drive arrangements that may be employed with the variousinterchangeable surgical tool assemblies described herein, may be foundin U.S. patent application Ser. No. 13/803,086, now U.S. PatentApplication Publication No. 2014/0263541, and U.S. patent applicationSer. No. 15/019,196, the entire disclosures of which are herebyincorporated by reference herein.

As also illustrated in FIGS. 5 and 15, the interchangeable surgical toolassembly 1000 can comprise a slip ring assembly 1150 which can beconfigured to conduct electrical power to and/or from the surgical endeffector 1500 and/or communicate signals to and/or from the surgical endeffector 1500, back to an onboard circuit board 1152, while facilitatingrotational travel of the shaft and end effector 1500 about the shaftaxis SA relative to the tool chassis 1210 by rotating the nozzleassembly 1240. As shown in FIG. 15, in at least one arrangement, theonboard circuit board 1152 includes an onboard connector 1154 that isconfigured to interface with a housing connector 562 (FIG. 9)communicating with a microprocessor 560 that is supported in the handleassembly 500 or robotic system controller, for example. The slip ringassembly 1150 is configured to interface with a proximal connector 1153that interfaces with the onboard circuit board 1152. Further detailsconcerning the slip ring assembly 1150 and associated connectors may befound in U.S. patent application Ser. No. 13/803,086, now U.S. PatentApplication Publication No. 2014/0263541, and U.S. patent applicationSer. No. 15/019,196 which have each been herein incorporated byreference in their respective entirety as well as in U.S. patentapplication Ser. No. 13/800,067, entitled STAPLE CARTRIDGE TISSUETHICKNESS SENSOR SYSTEM, now U.S. Patent Application Publication No.2014/0263552, which is hereby incorporated by reference herein in itsentirety.

An example version of the interchangeable surgical tool assembly 1000disclosed herein may be employed in connection with a standard(mechanical) surgical fastener cartridge 1400 or a cartridge 1700 thatis configured to facilitate cutting of tissue with the knife member andseal the cut tissue using radio frequency (RF) energy. Turning again toFIG. 4, a conventional or standard mechanical-type cartridge 1400 isdepicted. Such cartridge arrangements are known and may comprise acartridge body 1402 that is sized and shaped to be removably receivedand supported in the elongate channel 1602. For example, the cartridgebody 1402 may be configured to be removably retained in snap engagementwith the elongate channel 1602. The cartridge body 1402 includes anelongate slot 1404 to accommodate axial travel of the knife member 1330therethrough. The cartridge body 1402 operably supports therein aplurality of staple drivers (not shown) that are aligned in rows on eachside of the centrally disposed elongate slot 1404. The drivers areassociated with corresponding staple/fastener pockets 1412 that openthrough the upper deck surface 1410 of the cartridge body 1402. Each ofthe staple drivers supports one or more surgical staple or fastener (notshown) thereon. A sled assembly 1420 is supported within a proximal endof the cartridge body 1402 and is located proximal to the drivers andfasteners in a starting position when the cartridge 1400 is new andunfired. The sled assembly 1420 includes a plurality of sloped orwedge-shaped cams 1422 wherein each cam 1422 corresponds to a particularline of fasteners or drivers located on a side of the slot 1404. Thesled assembly 1420 is configured to be contacted and driven by the knifemember 1330 as the knife member is driven distally through the tissuethat is clamped between the anvil and the cartridge deck surface 1410.As the drivers are driven upward toward the cartridge deck surface 1410,the fastener(s) supported thereon are driven out of their staple pockets1412 and through the tissue that is clamped between anvil and thecartridge.

Still referring to FIG. 4, the anvil 1810 in at least one form includesan anvil mounting portion 1820 that has a pair of anvil trunnions 1822protruding laterally therefrom to be pivotally received in correspondingtrunnion cradles 1614 formed in the upstanding walls 1622 of theproximal end portion 1610 of the elongate channel 1602. The anviltrunnions 1822 are pivotally retained in their corresponding trunnioncradle 1614 by the channel cap or anvil retainer 1630. The anvilmounting portion 1820 is movably or pivotably supported on the elongatechannel 1602 for selective pivotal travel relative thereto about a fixedanvil pivot axis that is transverse to the shaft axis SA. As shown inFIGS. 6 and 7, in at least one form, the anvil 1810 includes an anvilbody portion 1812 that is fabricated from an electrically conductivemetal material for example and has a staple forming undersurface 1813that has a series of fastener forming pockets 1814 formed therein oneach side of a centrally disposed anvil slot 1815 that is configured toslidably accommodate the knife member 1330 therein. The anvil slot 1815opens into an upper opening 1816 that extends longitudinally through theanvil body 1812 to accommodate the anvil engagement features 1336 on theknife member 1330 during firing. When a conventional mechanical surgicalstaple/fastener cartridge 1400 is installed in the elongate channel1602, the staples/fasteners are driven through the tissue T and intoforming contact with the corresponding fastener forming pockets 1814.The anvil body 1812 may have an opening in the upper portion thereof tofacilitate ease of installation for example. An anvil cap 1818 may beinserted therein and welded to the anvil body 1812 to enclose theopening and improve the overall stiffness of the anvil body 1812. Asshown in FIG. 7, to facilitate use of the end effector 1500 inconnection with RF cartridges 1700, the tissue facing segments 1817 ofthe fastener forming undersurface 1813 may have electrically insulativematerial 1819 thereon.

In the illustrated arrangement, the interchangeable surgical toolassembly 1000 is configured with a firing member lockout system,generally designated as 1640. See FIG. 8. As shown in FIG. 8, theelongate channel 1602 includes a bottom surface or bottom portion 1620that has two upstanding side walls 1622 protruding therefrom. Acentrally disposed longitudinal channel slot 1624 is formed through thebottom portion 1620 to facilitate the axial travel of the knife member1330 therethrough. The channel slot 1624 opens into a longitudinalpassage 1626 that accommodates the channel engagement feature or foot1338 on the knife member 1330. The passage 1626 serves to define twoinwardly extending ledge portions 1628 that serve to engagecorresponding portions of the channel engagement feature or foot 1338.The firing member lockout system 1640 includes proximal openings 1642located on each side of the channel slot 1624 that are each configuredto receive corresponding portions of the channel engagement feature orfoot 1338 when the knife member 1330 is in a starting position. A knifelockout spring 1650 is supported in the proximal end 1610 of theelongate channel 1602 and serves to bias the knife member 1330 downward.As shown in FIG. 8, the knife lockout spring 1650 includes two distallyending spring arms 1652 that are configured to engage correspondingcentral channel engagement features 1337 on the knife body 1332. Thespring arms 1652 are configured to bias the central channel engagementfeatures 1337 downward. Thus, when in the starting (unfired position),the knife member 1330 is biased downward such that the channelengagement features or foot 1338 is received within the correspondingproximal openings 1642 in the elongate 1602 channel. When in that lockedposition, if one were to attempt to distally advance the knife 1330, thecentral channel engagement features 1137 and/or foot 1338 would engageupstanding ledges 1654 on the elongate channel 1602 (FIGS. 8 and 11) andthe knife 1330 could not be fired.

Still referring to FIG. 8, the firing member lockout system 1640 alsoincludes an unlocking assembly 1660 formed or supported on a distal endof the firing member body 1332. The unlocking assembly 1660 includes adistally extending ledge 1662 that is configured to engage an unlockingfeature 1426 formed on the sled assembly 1420 when the sled assembly1420 is in its starting position in an unfired surgical staple cartridge1400. Thus, when an unfired surgical staple cartridge 1400 is properlyinstalled in the elongate channel 1602, the ledge 1662 on the unlockingassembly 1660 contacts the unlocking feature 1426 on the sled assembly1420 which serves to bias the knife member 1330 upward such that thecentral channel engagement features 1137 and/or foot 1338 clear theupstanding ledges 1654 in the channel bottom 1620 to facilitate axialpassage of the knife member 1330 through the elongate channel 1602. If apartially fired cartridge 1400 is unwittingly installed in the elongatechannel, the sled assembly 1420 will not be in the starting position andthe knife member 1330 will remain in the locked position.

Attachment of the interchangeable surgical tool assembly 1000 to thehandle assembly 500 will now be described with reference to FIGS. 3 and9. To commence the coupling process, the clinician may position the toolchassis 1210 of the interchangeable surgical tool assembly 1000 above oradjacent to the distal end of the handle frame 506 such that taperedattachment portions 1212 formed on the tool chassis 1210 are alignedwith dovetail slots 507 in the handle frame 506. The clinician may thenmove the surgical tool assembly 1000 along an installation axis IA thatis perpendicular to the shaft axis SA to seat the tapered attachmentportions 1212 in “operable engagement” with the corresponding dovetailreceiving slots 507 in the distal end of the handle frame 506. In doingso, the firing shaft attachment lug 1314 on the intermediate firingshaft portion 1310 will also be seated in the cradle 544 in thelongitudinally movable drive member 540 within the handle assembly 500and the portions of a pin 516 on a closure link 514 will be seated inthe corresponding hooks 1917 in the closure shuttle 1914. As usedherein, the term “operable engagement” in the context of two componentsmeans that the two components are sufficiently engaged with each otherso that upon application of an actuation motion thereto, the componentsmay carry out their intended action, function and/or procedure. Alsoduring this process, the onboard connector 1154 on the surgical toolassembly 1000 is coupled to the housing connector 562 that communicateswith the microprocessor 560 that is supported in the handle assembly 500or robotic system controller, for example.

During a typical surgical procedure, the clinician may introduce thesurgical end effector 1500 into the surgical site through a trocar orother opening in the patient to access the target tissue. When doing so,the clinician typically axially aligns the surgical end effector 1500along the shaft axis SA (unarticulated state). Once the surgical endeffector 1500 has passed through the trocar port, for example, theclinician may need to articulate the end effector 1500 to advantageouslyposition it adjacent the target tissue. This is prior to closing theanvil 1810 onto the target tissue, so the closure drive system 510 wouldremain unactuated. When in this position, actuation of the firing drivesystem 530 will result in the application of articulation motions to theproximal articulation driver 1370. Once the end effector 1500 hasattained the desired articulated position, the firing drive system 530is deactivated and the articulation lock 1390 may retain the surgicalend effector 1500 in the articulated position. The clinician may thenactuate the closure drive system 510 to close the anvil 1810 onto thetarget tissue. Such actuation of the closure drive system 510 may alsoresult in the shifter assembly 1100 delinking the proximal articulationdriver 1370 from the intermediate firing shaft portion 1310. Thus, oncethe target tissue has been captured in the surgical end effector 1500,the clinician may once again actuate the firing drive system 530 toaxially advance the firing member 1330 through the surgicalstaple/fastener cartridge 1400 or RF cartridge 1700 to cut the clampedtissue and fire the staples/fasteners into the cut tissue T. Otherclosure and firing drive arrangements, actuator arrangements (bothhandheld, manual and automated or robotic) may also be employed tocontrol the axial movement of the closure system components, thearticulation system components and/or the firing system components ofthe surgical tool assembly 1000 without departing from the scope of thepresent disclosure.

As indicated above, the surgical tool assembly 1000 is configured to beused in connection with conventional mechanical surgical staple/fastenercartridges 1400 as well as with RF cartridges 1700. In at least oneform, the RF cartridge 1700 may facilitate mechanical cutting of tissuethat is clamped between the anvil 1810 and the RF cartridge 1700 withthe knife member 1330 while coagulating electrical current is deliveredto the tissue in the current path. Alternative arrangements formechanically cutting and coagulating tissue using electrical current aredisclosed in, for example, U.S. Pat. Nos. 5,403,312; 7,780,663 and U.S.patent application Ser. No. 15/142,609, entitled ELECTROSURGICALINSTRUMENT WITH ELECTRICALLY CONDUCTIVE GAP SETTING AND TISSUE ENGAGINGMEMBERS, the entire disclosures of each said references beingincorporated by reference herein. Such instruments, may, for example,improve hemostasis, reduce surgical complexity as well as operating roomtime.

As shown in FIGS. 10-12, in at least one arrangement, the RF surgicalcartridge 1700 includes a cartridge body 1710 that is sized and shapedto be removably received and supported in the elongate channel 1602. Forexample, the cartridge body 1710 may be configured to be removablyretained in snap engagement with the elongate channel 1602. In variousarrangements, the cartridge body 1710 may be fabricated from a polymermaterial, such as, for example, an engineering thermoplastic such as theliquid crystal polymer (LCP) VECTRA™ and the elongate channel 1602 maybe fabricated from metal. In at least one aspect, the cartridge body1710 includes a centrally disposed elongate slot 1712 that extendslongitudinally through the cartridge body to accommodate longitudinaltravel of the knife 1330 therethrough. As shown in FIGS. 10 and 11, apair of lockout engagement tails 1714 extend proximally from thecartridge body 1710. Each lockout engagement tail 1714 has a lockout pad1716 formed on the underside thereof that are sized to be receivedwithin a corresponding proximal opening portion 1642 in the channelbottom 1620. Thus, when the cartridge 1700 is properly installed in theelongate channel 1602, the lockout engagement tails 1714 cover theopenings 1642 and ledges 1654 to retain the knife 1330 in an unlockedposition ready for firing.

Turning now to FIGS. 10-13, in the illustrated example, the cartridgebody 1710 is formed with a centrally disposed raised electrode pad 1720.As can be most particularly seen in FIG. 6, the elongate slot 1712extends through the center of the electrode pad 1720 and serves todivide the pad 1720 into a left pad segment 1720L and a right padsegment 1720R. A right flexible circuit assembly 1730R is attached tothe right pad segment 1720R and a left flexible circuit assembly 1730Lis attached to the left pad segment 1720L. In at least one arrangementfor example, the right flexible circuit 1730R comprises a plurality ofelectrical conductors 1732R that may include, for example, widerelectrical conductors/conductors for RF purposes and thinner electricalconductors for conventional stapling purposes that are supported orattached or embedded into a right insulator sheath/member 1734R that isattached to the right pad 1720R. In addition, the right flexible circuitassembly 1730R includes a “phase one”, proximal right electrode 1736Rand a “phase two” distal right electrode 1738R. Likewise, the leftflexible circuit assembly 1730L comprises a plurality of electricalconductors 1732L that may include, for example, wider electricalconductors/conductors for RF purposes and thinner electrical conductorsfor conventional stapling purposes that are supported or attached orembedded into a left insulator sheath/member 1734L that is attached tothe left pad 1720L. In addition, the left flexible circuit assembly1730L includes a “phase one”, proximal left electrode 1736L and a “phasetwo” distal left electrode 1738L. The left and right electricalconductors 1732L, 1732R are attached to a distal micro-chip 1740 mountedto the distal end portion of the cartridge body 1710. In onearrangement, for example, each of the right and left flexible circuits1730R, 1730L may have an overall width “CW” of approximately 0.025inches and each of the electrodes 1736R, 1736L, 1738R, 1738R has a width“EW” of approximately 0.010 inches for example. See FIG. 13. However,other widths/sizes are contemplated and may be employed in alternativeaspects.

In at least one arrangement, RF energy is supplied to the surgical toolassembly 1000 by a conventional RF generator 400 through a supply lead402. In at least one arrangement, the supply lead 402 includes a maleplug assembly 406 that is configured to be plugged into correspondingfemale connectors 410 that are attached to a segmented RF circuit 1160on the an onboard circuit board 1152. See FIG. 15. Such arrangementfacilitates rotational travel of the shaft and end effector 1500 aboutthe shaft axis SA relative to the tool chassis 1210 by rotating thenozzle assembly 1240 without winding up the supply lead 402 from thegenerator 400. An onboard on/off power switch 420 is supported on thelatch assembly 1280 and tool chassis 1210 for turning the RF generatoron and off. When the tool assembly 1000 is operably coupled to thehandle assembly 500 or robotic system, the onboard segmented RF circuit1160 communicates with the microprocessor 560 through the connectors1154 and 562. As shown in FIG. 1, the handle assembly 500 may alsoinclude a display screen 430 for viewing information about the progressof sealing, stapling, knife location, status of the cartridge, tissue,temperature, etc. As can also be seen FIG. 15, the slip ring assembly1150 interfaces with a distal connector 1162 that includes a flexibleshaft circuit strip or assembly 1164 that may include a plurality ofnarrow electrical conductors 1166 for stapling related activities andwider electrical conductors 1168 used for RF purposes. As shown in FIGS.14 and 15, the flexible shaft circuit strip 1164 is centrally supportedbetween the laminated plates or bars 1322 that form the knife bar 1320.Such arrangement facilitates sufficient flexing of the knife bar 1320and flexible shaft circuit strip 1164 during articulation of the endeffector 1500 while remaining sufficiently stiff so as to enable theknife member 1330 to be distally advanced through the clamped tissue.

Turning again to FIG. 10, in at least one illustrated arrangement, theelongate channel 1602 includes a channel circuit 1670 supported in arecess 1621 that extends from the proximal end 1610 of the elongatechannel 1602 to a distal location 1623 in the elongate channel bottomportion 1620. The channel circuit 1670 includes a proximal contactportion 1672 that contacts a distal contact portion 1169 of the flexibleshaft circuit strip 1164 for electrical contact therewith. A distal end1674 of the channel circuit 1670 is received within a corresponding wallrecess 1625 formed in one of the channel walls 1622 and is folded overand attached to an upper edge 1627 of the channel wall 1622. A series ofcorresponding exposed contacts 1676 are provided in the distal end 1674of the channel circuit 1670 As shown in FIG. 10. As can also be seen inFIG. 10, an end 1752 of a flexible cartridge circuit 1750 is attached tothe distal micro-chip 1740 and is affixed to the distal end portion ofthe cartridge body 1710. Another end 1754 is folded over the edge of thecartridge deck surface 1711 and includes exposed contacts 1756configured to make electrical contact with the exposed contacts 1676 ofthe channel circuit 1670. Thus, when the RF cartridge 1700 is installedin the elongate channel 1602, the electrodes as well as the distalmicro-chip 1740 are powered and communicate with the onboard circuitboard 1152 through contact between the flexible cartridge circuit 1750,the flexible channel circuit 1670, the flexible shaft circuit 1164 andthe slip ring assembly 1150.

FIGS. 16A-16B is a block diagram of a control circuit 700 of thesurgical instrument 10 of FIG. 1 spanning two drawing sheets accordingto one aspect of this disclosure. Referring primarily to FIGS. 16A-16B,a handle assembly 702 may include a motor 714 which can be controlled bya motor driver 715 and can be employed by the firing system of thesurgical instrument 10. In various forms, the motor 714 may be a DCbrushed driving motor having a maximum rotational speed of approximately25,000 RPM. In other arrangements, the motor 714 may include a brushlessmotor, a cordless motor, a synchronous motor, a stepper motor, or anyother suitable electric motor. The motor driver 715 may comprise anH-Bridge driver comprising field-effect transistors (FETs) 719, forexample. The motor 714 can be powered by the power assembly 706releasably mounted to the handle assembly 500 for supplying controlpower to the surgical instrument 10. The power assembly 706 may comprisea battery which may include a number of battery cells connected inseries that can be used as the power source to power the surgicalinstrument 10. In certain circumstances, the battery cells of the powerassembly 706 may be replaceable and/or rechargeable. In at least oneexample, the battery cells can be Lithium-Ion batteries which can beseparably couplable to the power assembly 706.

The shaft assembly 704 may include a shaft assembly controller 722 whichcan communicate with a safety controller and power management controller716 through an interface while the shaft assembly 704 and the powerassembly 706 are coupled to the handle assembly 702. For example, theinterface may comprise a first interface portion 725 which may includeone or more electric connectors for coupling engagement withcorresponding shaft assembly electric connectors and a second interfaceportion 727 which may include one or more electric connectors forcoupling engagement with corresponding power assembly electricconnectors to permit electrical communication between the shaft assemblycontroller 722 and the power management controller 716 while the shaftassembly 704 and the power assembly 706 are coupled to the handleassembly 702. One or more communication signals can be transmittedthrough the interface to communicate one or more of the powerrequirements of the attached interchangeable shaft assembly 704 to thepower management controller 716. In response, the power managementcontroller may modulate the power output of the battery of the powerassembly 706, as described below in greater detail, in accordance withthe power requirements of the attached shaft assembly 704. Theconnectors may comprise switches which can be activated after mechanicalcoupling engagement of the handle assembly 702 to the shaft assembly 704and/or to the power assembly 706 to allow electrical communicationbetween the shaft assembly controller 722 and the power managementcontroller 716.

The interface can facilitate transmission of the one or morecommunication signals between the power management controller 716 andthe shaft assembly controller 722 by routing such communication signalsthrough a main controller 717 residing in the handle assembly 702, forexample. In other circumstances, the interface can facilitate a directline of communication between the power management controller 716 andthe shaft assembly controller 722 through the handle assembly 702 whilethe shaft assembly 704 and the power assembly 706 are coupled to thehandle assembly 702.

The main controller 717 may be any single core or multicore processorsuch as those known under the trade name ARM Cortex by TexasInstruments. In one aspect, the main controller 717 may be anLM4F230H5QR ARM Cortex-M4F Processor Core, available from TexasInstruments, for example, comprising on-chip memory of 256 KBsingle-cycle flash memory, or other non-volatile memory, up to 40 MHz, aprefetch buffer to improve performance above 40 MHz, a 32 KBsingle-cycle serial random access memory (SRAM), internal read-onlymemory (ROM) loaded with StellarisWare® software, 2 KB electricallyerasable programmable read-only memory (EEPROM), one or more pulse widthmodulation (PWM) modules, one or more quadrature encoder inputs (QEI)analog, one or more 12-bit Analog-to-Digital Converters (ADC) with 12analog input channels, details of which are available for the productdatasheet.

The safety controller may be a safety controller platform comprising twocontroller-based families such as TMS570 and RM4x known under the tradename Hercules ARM Cortex R4, also by Texas Instruments. The safetycontroller may be configured specifically for IEC 61508 and ISO 26262safety critical applications, among others, to provide advancedintegrated safety features while delivering scalable performance,connectivity, and memory options.

The power assembly 706 may include a power management circuit which maycomprise the power management controller 716, a power modulator 738, anda current sense circuit 736. The power management circuit can beconfigured to modulate power output of the battery based on the powerrequirements of the shaft assembly 704 while the shaft assembly 704 andthe power assembly 706 are coupled to the handle assembly 702. The powermanagement controller 716 can be programmed to control the powermodulator 738 of the power output of the power assembly 706 and thecurrent sense circuit 736 can be employed to monitor power output of thepower assembly 706 to provide feedback to the power managementcontroller 716 about the power output of the battery so that the powermanagement controller 716 may adjust the power output of the powerassembly 706 to maintain a desired output. The power managementcontroller 716 and/or the shaft assembly controller 722 each maycomprise one or more processors and/or memory units which may store anumber of software modules.

The surgical instrument 10 (FIGS. 1-5) may comprise an output device 742which may include devices for providing a sensory feedback to a user.Such devices may comprise, for example, visual feedback devices (e.g.,an LCD display screen, LED indicators), audio feedback devices (e.g., aspeaker, a buzzer) or tactile feedback devices (e.g., haptic actuators).In certain circumstances, the output device 742 may comprise a display743 which may be included in the handle assembly 702. The shaft assemblycontroller 722 and/or the power management controller 716 can providefeedback to a user of the surgical instrument 10 through the outputdevice 742. The interface can be configured to connect the shaftassembly controller 722 and/or the power management controller 716 tothe output device 742. The output device 742 can instead be integratedwith the power assembly 706. In such circumstances, communicationbetween the output device 742 and the shaft assembly controller 722 maybe accomplished through the interface while the shaft assembly 704 iscoupled to the handle assembly 702.

The control circuit 700 comprises circuit segments configured to controloperations of the powered surgical instrument 10. A safety controllersegment (Segment 1) comprises a safety controller and the maincontroller 717 segment (Segment 2). The safety controller and/or themain controller 717 are configured to interact with one or moreadditional circuit segments such as an acceleration segment, a displaysegment, a shaft segment, an encoder segment, a motor segment, and apower segment. Each of the circuit segments may be coupled to the safetycontroller and/or the main controller 717. The main controller 717 isalso coupled to a flash memory. The main controller 717 also comprises aserial communication interface. The main controller 717 comprises aplurality of inputs coupled to, for example, one or more circuitsegments, a battery, and/or a plurality of switches. The segmentedcircuit may be implemented by any suitable circuit, such as, forexample, a printed circuit board assembly (PCBA) within the poweredsurgical instrument 10. It should be understood that the term processoras used herein includes any microprocessor, processors, controller,controllers, or other basic computing device that incorporates thefunctions of a computer's central processing unit (CPU) on an integratedcircuit or at most a few integrated circuits. The main controller 717 isa multipurpose, programmable device that accepts digital data as input,processes it according to instructions stored in its memory, andprovides results as output. It is an example of sequential digitallogic, as it has internal memory. The control circuit 700 can beconfigured to implement one or more of the processes described herein.

The acceleration segment (Segment 3) comprises an accelerometer. Theaccelerometer is configured to detect movement or acceleration of thepowered surgical instrument 10. Input from the accelerometer may be usedto transition to and from a sleep mode, identify an orientation of thepowered surgical instrument, and/or identify when the surgicalinstrument has been dropped. In some examples, the acceleration segmentis coupled to the safety controller and/or the main controller 717.

The display segment (Segment 4) comprises a display connector coupled tothe main controller 717. The display connector couples the maincontroller 717 to a display through one or more integrated circuitdrivers of the display. The integrated circuit drivers of the displaymay be integrated with the display and/or may be located separately fromthe display. The display may comprise any suitable display, such as, forexample, an organic light-emitting diode (OLED) display, aliquid-crystal display (LCD), and/or any other suitable display. In someexamples, the display segment is coupled to the safety controller.

The shaft segment (Segment 5) comprises controls for an interchangeableshaft assembly 500 coupled to the surgical instrument 10 (FIGS. 1-5)and/or one or more controls for an end effector 1500 coupled to theinterchangeable shaft assembly 500. The shaft segment comprises a shaftconnector configured to couple the main controller 717 to a shaft PCBA.The shaft PCBA comprises a low-power microcontroller with aferroelectric random access memory (FRAM), an articulation switch, ashaft release Hall effect switch, and a shaft PCBA EEPROM. The shaftPCBA EEPROM comprises one or more parameters, routines, and/or programsspecific to the interchangeable shaft assembly 500 and/or the shaftPCBA. The shaft PCBA may be coupled to the interchangeable shaftassembly 500 and/or integral with the surgical instrument 10. In someexamples, the shaft segment comprises a second shaft EEPROM. The secondshaft EEPROM comprises a plurality of algorithms, routines, parameters,and/or other data corresponding to one or more shaft assemblies 500and/or end effectors 1500 that may be interfaced with the poweredsurgical instrument 10.

The position encoder segment (Segment 6) comprises one or more magneticangle rotary position encoders. The one or more magnetic angle rotaryposition encoders are configured to identify the rotational position ofthe motor 714, an interchangeable shaft assembly 500, and/or an endeffector 1500 of the surgical instrument 10 (FIGS. 1-5). In someexamples, the magnetic angle rotary position encoders may be coupled tothe safety controller and/or the main controller 717.

The motor circuit segment (Segment 7) comprises a motor 714 configuredto control movements of the powered surgical instrument 10 (FIGS. 1-5).The motor 714 is coupled to the main microcontroller processor 717 by anH-bridge driver comprising one or more H-bridge field-effect transistors(FETs) and a motor controller. The H-bridge driver is also coupled tothe safety controller. A motor current sensor is coupled in series withthe motor to measure the current draw of the motor. The motor currentsensor is in signal communication with the main controller 717 and/orthe safety controller. In some examples, the motor 714 is coupled to amotor electromagnetic interference (EMI) filter.

The motor controller controls a first motor flag and a second motor flagto indicate the status and position of the motor 714 to the maincontroller 717. The main controller 717 provides a pulse-widthmodulation (PWM) high signal, a PWM low signal, a direction signal, asynchronize signal, and a motor reset signal to the motor controllerthrough a buffer. The power segment is configured to provide a segmentvoltage to each of the circuit segments.

The power segment (Segment 8) comprises a battery coupled to the safetycontroller, the main controller 717, and additional circuit segments.The battery is coupled to the segmented circuit by a battery connectorand a current sensor. The current sensor is configured to measure thetotal current draw of the segmented circuit. In some examples, one ormore voltage converters are configured to provide predetermined voltagevalues to one or more circuit segments. For example, in some examples,the segmented circuit may comprise 3.3V voltage converters and/or 5Vvoltage converters. A boost converter is configured to provide a boostvoltage up to a predetermined amount, such as, for example, up to 13V.The boost converter is configured to provide additional voltage and/orcurrent during power intensive operations and prevent brownout orlow-power conditions.

A plurality of switches are coupled to the safety controller and/or themain controller 717. The switches may be configured to controloperations of the surgical instrument 10 (FIGS. 1-5), of the segmentedcircuit, and/or indicate a status of the surgical instrument 10. Abail-out door switch and Hall effect switch for bailout are configuredto indicate the status of a bail-out door. A plurality of articulationswitches, such as, for example, a left side articulation left switch, aleft side articulation right switch, a left side articulation centerswitch, a right side articulation left switch, a right side articulationright switch, and a right side articulation center switch are configuredto control articulation of an interchangeable shaft assembly 500 (FIGS.1 and 3) and/or the end effector 300 (FIGS. 1 and 4). A left sidereverse switch and a right side reverse switch are coupled to the maincontroller 717. The left side switches comprising the left sidearticulation left switch, the left side articulation right switch, theleft side articulation center switch, and the left side reverse switchare coupled to the main controller 717 by a left flex connector. Theright side switches comprising the right side articulation left switch,the right side articulation right switch, the right side articulationcenter switch, and the right side reverse switch are coupled to the maincontroller 717 by a right flex connector. A firing switch, a clamprelease switch, and a shaft engaged switch are coupled to the maincontroller 717.

Any suitable mechanical, electromechanical, or solid state switches maybe employed to implement the plurality of switches, in any combination.For example, the switches may be limit switches operated by the motionof components associated with the surgical instrument 10 (FIGS. 1-5) orthe presence of an object. Such switches may be employed to controlvarious functions associated with the surgical instrument 10. A limitswitch is an electromechanical device that consists of an actuatormechanically linked to a set of contacts. When an object comes intocontact with the actuator, the device operates the contacts to make orbreak an electrical connection. Limit switches are used in a variety ofapplications and environments because of their ruggedness, ease ofinstallation, and reliability of operation. They can determine thepresence or absence, passing, positioning, and end of travel of anobject. In other implementations, the switches may be solid stateswitches that operate under the influence of a magnetic field such asHall-effect devices, magneto-resistive (MR) devices, giantmagneto-resistive (GMR) devices, magnetometers, among others. In otherimplementations, the switches may be solid state switches that operateunder the influence of light, such as optical sensors, infrared sensors,ultraviolet sensors, among others. Still, the switches may be solidstate devices such as transistors (e.g., FET, Junction-FET, metal-oxidesemiconductor-FET (MOSFET), bipolar, and the like). Other switches mayinclude electrical conductorless switches, ultrasonic switches,accelerometers, inertial sensors, among others.

FIG. 17 is another block diagram of the control circuit 700 of thesurgical instrument of FIG. 1 illustrating interfaces between the handleassembly 702 and the power assembly 706 and between the handle assembly702 and the interchangeable shaft assembly 704 according to one aspectof this disclosure. The handle assembly 702 may comprise a maincontroller 717, a shaft assembly connector 726 and a power assemblyconnector 730. The power assembly 706 may include a power assemblyconnector 732, a power management circuit 734 that may comprise thepower management controller 716, a power modulator 738, and a currentsense circuit 736. The shaft assembly connectors 730, 732 form aninterface 727. The power management circuit 734 can be configured tomodulate power output of the battery 707 based on the power requirementsof the interchangeable shaft assembly 704 while the interchangeableshaft assembly 704 and the power assembly 706 are coupled to the handleassembly 702. The power management controller 716 can be programmed tocontrol the power modulator 738 of the power output of the powerassembly 706 and the current sense circuit 736 can be employed tomonitor power output of the power assembly 706 to provide feedback tothe power management controller 716 about the power output of thebattery 707 so that the power management controller 716 may adjust thepower output of the power assembly 706 to maintain a desired output. Theshaft assembly 704 comprises a shaft processor 719 coupled to anon-volatile memory 721 and shaft assembly connector 728 to electricallycouple the shaft assembly 704 to the handle assembly 702. The shaftassembly connectors 726, 728 form interface 725. The main controller717, the shaft processor 719, and/or the power management controller 716can be configured to implement one or more of the processes describedherein.

The surgical instrument 10 (FIGS. 1-5) may comprise an output device 742to a sensory feedback to a user. Such devices may comprise visualfeedback devices (e.g., an LCD display screen, LED indicators), audiofeedback devices (e.g., a speaker, a buzzer), or tactile feedbackdevices (e.g., haptic actuators). In certain circumstances, the outputdevice 742 may comprise a display 743 that may be included in the handleassembly 702. The shaft assembly controller 722 and/or the powermanagement controller 716 can provide feedback to a user of the surgicalinstrument 10 through the output device 742. The interface 727 can beconfigured to connect the shaft assembly controller 722 and/or the powermanagement controller 716 to the output device 742. The output device742 can be integrated with the power assembly 706. Communication betweenthe output device 742 and the shaft assembly controller 722 may beaccomplished through the interface 725 while the interchangeable shaftassembly 704 is coupled to the handle assembly 702. Having described acontrol circuit 700 (FIGS. 16A-16B and 6) for controlling the operationof the surgical instrument 10 (FIGS. 1-5), the disclosure now turns tovarious configurations of the surgical instrument 10 (FIGS. 1-5) andcontrol circuit 700.

FIG. 18 is a schematic diagram of a surgical instrument 600 configuredto control various functions according to one aspect of this disclosure.In one aspect, the surgical instrument 600 is programmed to controldistal translation of a displacement member such as the I-beam 614. Thesurgical instrument 600 comprises an end effector 602 that may comprisean anvil 616, an I-beam 614, and a removable staple cartridge 618 whichmay be interchanged with an RF cartridge 609 (shown in dashed line). Theend effector 602, anvil 616, I-beam 614, staple cartridge 618, and RFcartridge 609 may be configured as described herein, for example, withrespect to FIGS. 1-15. For conciseness and clarity of disclosure,several aspects of the present disclosure may be described withreference to FIG. 18. It will be appreciated that the components shownschematically in FIG. 18 such as the control circuit 610, sensors 638,position sensor 634, end effector 602, I-beam 614, staple cartridge 618,RF cartridge 609, anvil 616, are described in connection with FIGS. 1-17of this disclosure.

Accordingly, the components represented schematically in FIG. 18 may bereadily substituted with the physical and functional equivalentcomponents described in connection with FIGS. 1-17. For example, in oneaspect, the control circuit 610 may be implemented as the controlcircuit 700 shown and described in connection with FIGS. 16-17. In oneaspect, the sensors 638 may be implemented as a limit switch,electromechanical device, solid state switches, Hall-effect devices,magneto-resistive (MR) devices, giant magneto-resistive (GMR) devices,magnetometers, among others. In other implementations, the sensors 638may be solid state switches that operate under the influence of light,such as optical sensors, infrared sensors, ultraviolet sensors, amongothers. Still, the switches may be solid state devices such astransistors (e.g., FET, Junction-FET, metal-oxide semiconductor-FET(MOSFET), bipolar, and the like). In other implementations, the sensors638 may include electrical conductorless switches, ultrasonic switches,accelerometers, inertial sensors, among others. In one aspect, theposition sensor 634 may be implemented as an absolute positioning systemcomprising a magnetic rotary absolute positioning system implemented asan AS5055EQFT single-chip magnetic rotary position sensor available fromAustria Microsystems, AG. The position sensor 634 may interface with thecontrol circuit 700 to provide an absolute positioning system. Theposition may include multiple Hall-effect elements located above amagnet and coupled to a CORDIC processor (for Coordinate RotationDigital Computer), also known as the digit-by-digit method and Volder'salgorithm, is provided to implement a simple and efficient algorithm tocalculate hyperbolic and trigonometric functions that require onlyaddition, subtraction, bitshift, and table lookup operations. In oneaspect, the end effector 602 may be implemented as surgical end effector1500 shown and described in connection with FIGS. 1, 2, and 4. In oneaspect, the I-beam 614 may be implemented as the knife member 1330comprising a knife body 1332 that operably supports a tissue cuttingblade 1334 thereon and may further include anvil engagement tabs orfeatures 1336 and channel engagement features or a foot 1338 as shownand described in connection with FIGS. 2-4, 8, 11 and 14. In one aspect,the staple cartridge 618 may be implemented as the standard (mechanical)surgical fastener cartridge 1400 shown and described in connection withFIG. 4. In one aspect, the RF cartridge 609 may be implemented as theradio frequency (RF) cartridge 1700 shown and described in connectionwith FIGS. 1, 2, 6, and 10-13. In one aspect, the anvil 616 may beimplemented the anvil 1810 shown and described in connection with FIGS.1, 2, 4, and 6. These and other sensors arrangements are described incommonly owned U.S. patent application Ser. No. 15/628,175, entitledTECHNIQUES FOR ADAPTIVE CONTROL OF MOTOR VELOCITY OF A SURGICAL STAPLINGAND CUTTING INSTRUMENT, which is incorporated herein by reference in itsentirety.

The position, movement, displacement, and/or translation of a lineardisplacement member, such as the I-beam 614, can be measured by anabsolute positioning system, sensor arrangement, and position sensorrepresented as position sensor 634. Because the I-beam 614 is coupled tothe longitudinally movable drive member 540, the position of the I-beam614 can be determined by measuring the position of the longitudinallymovable drive member 540 employing the position sensor 634. Accordingly,in the following description, the position, displacement, and/ortranslation of the I-beam 614 can be achieved by the position sensor 634as described herein. A control circuit 610, such as the control circuit700 described in FIGS. 16A and 16B, may be programmed to control thetranslation of the displacement member, such as the I-beam 614, asdescribed herein. The control circuit 610, in some examples, maycomprise one or more microcontrollers, microprocessors, or othersuitable processors for executing instructions that cause the processoror processors to control the displacement member, e.g., the I-beam 614,in the manner described. In one aspect, a timer/counter circuit 631provides an output signal, such as elapsed time or a digital count, tothe control circuit 610 to correlate the position of the I-beam 614 asdetermined by the position sensor 634 with the output of thetimer/counter circuit 631 such that the control circuit 610 candetermine the position of the !-beam 614 at a specific time (t) relativeto a starting position. The timer/counter circuit 631 may be configuredto measure elapsed time, count external evens, or time external events.

The control circuit 610 may generate a motor set point signal 622. Themotor set point signal 622 may be provided to a motor controller 608.The motor controller 608 may comprise one or more circuits configured toprovide a motor drive signal 624 to the motor 604 to drive the motor 604as described herein. In some examples, the motor 604 may be a brushed DCelectric motor, such as the motor 505 shown in FIG. 1. For example, thevelocity of the motor 604 may be proportional to the motor drive signal624. In some examples, the motor 604 may be a brushless direct current(DC) electric motor and the motor drive signal 624 may comprise apulse-width-modulated (PWM) signal provided to one or more statorwindings of the motor 604. Also, in some examples, the motor controller608 may be omitted and the control circuit 610 may generate the motordrive signal 624 directly.

The motor 604 may receive power from an energy source 612. The energysource 612 may be or include a battery, a super capacitor, or any othersuitable energy source 612. The motor 604 may be mechanically coupled tothe I-beam 614 via a transmission 606. The transmission 606 may includeone or more gears or other linkage components to couple the motor 604 tothe I-beam 614. A position sensor 634 may sense a position of the I-beam614. The position sensor 634 may be or include any type of sensor thatis capable of generating position data that indicates a position of theI-beam 614. In some examples, the position sensor 634 may include anencoder configured to provide a series of pulses to the control circuit610 as the I-beam 614 translates distally and proximally. The controlcircuit 610 may track the pulses to determine the position of the I-beam614. Other suitable position sensor may be used, including, for example,a proximity sensor. Other types of position sensors may provide othersignals indicating motion of the I-beam 614. Also, in some examples, theposition sensor 634 may be omitted. Where the motor 604 is a steppermotor, the control circuit 610 may track the position of the I-beam 614by aggregating the number and direction of steps that the motor 604 hasbeen instructed to execute. The position sensor 634 may be located inthe end effector 602 or at any other portion of the instrument.

The control circuit 610 may be in communication with one or more sensors638. The sensors 638 may be positioned on the end effector 602 andadapted to operate with the surgical instrument 600 to measure thevarious derived parameters such as gap distance versus time, tissuecompression versus time, and anvil strain versus time. The sensors 638may comprise a magnetic sensor, a magnetic field sensor, a strain gauge,a pressure sensor, a force sensor, an inductive sensor such as an eddycurrent sensor, a resistive sensor, a capacitive sensor, an opticalsensor, and/or any other suitable sensor for measuring one or moreparameters of the end effector 602. The sensors 638 may include one ormore sensors.

The one or more sensors 638 may comprise a strain gauge, such as amicro-strain gauge, configured to measure the magnitude of the strain inthe anvil 616 during a clamped condition. The strain gauge provides anelectrical signal whose amplitude varies with the magnitude of thestrain. The sensors 638 may comprise a pressure sensor configured todetect a pressure generated by the presence of compressed tissue betweenthe anvil 616 and the staple cartridge 618. The sensors 638 may beconfigured to detect impedance of a tissue section located between theanvil 616 and the staple cartridge 618 that is indicative of thethickness and/or fullness of tissue located therebetween.

The sensors 638 may be is configured to measure forces exerted on theanvil 616 by the closure drive system. For example, one or more sensors638 can be at an interaction point between the closure tube 1910 (FIGS.1-4) and the anvil 616 to detect the closure forces applied by theclosure tube 1910 to the anvil 616. The forces exerted on the anvil 616can be representative of the tissue compression experienced by thetissue section captured between the anvil 616 and the staple cartridge618. The one or more sensors 638 can be positioned at variousinteraction points along the closure drive system to detect the closureforces applied to the anvil 616 by the closure drive system. The one ormore sensors 638 may be sampled in real time during a clamping operationby a processor as described in FIGS. 16A-16B. The control circuit 610receives real-time sample measurements to provide analyze time basedinformation and assess, in real time, closure forces applied to theanvil 616.

A current sensor 636 can be employed to measure the current drawn by themotor 604. The force required to advance the I-beam 614 corresponds tothe current drawn by the motor 604. The force is converted to a digitalsignal and provided to the control circuit 610.

The RF energy source 400 is coupled to the end effector 602 and isapplied to the RF cartridge 609 when the RF cartridge 609 is loaded inthe end effector 602 in place of the staple cartridge 618. The controlcircuit 610 controls the delivery of the RF energy to the RF cartridge609.

A modular design of a surgical system having multiple nozzle assembliesmay include various surgical instruments, each configured for adifferent surgical function. In one example, a nozzle assembly mayinclude an end effector further modularized to accept releasable endeffector cartridges, in which the surgical function is determined by theend effector cartridge. In such an example, circuitry within the nozzleassembly should be capable of conducting electrical signals to the endeffector cartridge as necessary to permit the end effector cartridge tooperate properly. For some surgical procedures, a hemostatic seal may beinduced in the target tissue. Such a hemostatic seal may require theapplication of RF energy to the tissue. Thus, the circuitry may bedesigned to have some electrical conductors configured to deliver the RFenergy to the end effector cartridge. However, the circuitry may haveonly a limited number of electrical conductors. It is thereforedesirable for the circuitry to supply RF energy to the end effector whenneeded through dedicated RF electrical conductors, but to reconfigurethe RF electrical conductors and/or other components of the circuitryfor conducting non-RF energy when RF energy is not required.

In some aspects, a circuitry system is included in the nozzle assemblythat allows for a user of the modular surgical instruments describedherein to manipulate the end effector directly from the instrumentationcontained in the handle assembly. In some examples, the nozzle assemblymay be configured to impart a hemostatic seal to tissue through theapplication of both a clamping force and the application of RF energy tothe tissue. The nozzle assembly may include an onboard circuit boardthat allows for an electrosurgical generator to attach directly to thenozzle assembly and supply radio frequency (RF) energy to the endeffector for such a surgical function. In some aspects, the circuitry ofthe nozzle assembly also allows for shaft rotation while still supplyingproper energy and functionality to the end effector.

It may be recognized that care should be taken to assure that RF energyconducted by some electrical conductors of the onboard circuit board isproperly isolated from any of the other components of the onboardcircuit board. Failure to provide such isolation may result in RF energyor noise being introduced into the other electronic components (such asdigital electronics) or signal conductors of the onboard circuit board.In some aspects, RF energy isolation may be accomplished by isolatingconductors of RF energy to a segmented circuit component of the onboardcircuit board. The segmented circuit component may be configured toincorporate proper electrical conductor geometry, and appropriatelocalization of ground planes around the RF conductors thereby isolatingthe RF energy from the other components of the onboard circuit board.Such a segmented circuit component may be located on a portion of theonboard circuit board physically separated from the other electricalcomponents. In one aspect, connecting the surgical instrument to an RFgenerator enables certain shaft functions. For example, attachment of RFleads to the RF generator allow the surgical instrument onboard circuitboard to isolate some of the elongated shaft integral circuit wiring forRF application to an RF cartridge interchangeably usable with staplingcartridges.

Referring to FIG. 19, in some aspects, the nozzle assembly 1240 thatconstitutes a modular portion of the surgical tool assembly 1000 mayinclude shaft module circuitry configured to control various functionsin the shaft assembly while also communicating with the handle assembly500 and allowing for the RF generator 400 to be controlled from thepowered stapling handle. In FIG. 19, the circuitry of FIG. 15 is shownin the context of an example nozzle assembly 1240. The circuitryaccording to some aspects of the present disclosures includes theonboard circuit board 1152 with various connectors. Female connectors410 are electrically coupled to the circuit board 1152, which allows forconnection with the male plug assembly 406 that couple to the generator400, not shown.

In addition, the onboard on/off power switch 420 is electrically coupledto the circuit board 1152 and positioned in such a way so as to bepressed when the nozzle assembly 1240 is attached to the handle assembly500, according to some aspects. For example, when the nozzle assemblylocks into place (see e.g., FIG. 9), the on/off power switch 420 may bepositioned to face proximally to the handle assembly and may be pressedas the nozzle assembly slides into the slot of the handle assembly viathe closure link 514 (see FIG. 9). In other cases, the on/off powerswitch 420 is exposed so that it may be manually pressed by an operatorof the surgical tool assembly 1000.

The circuit board 1152 includes the onboard connector 1154 configured tointerface with the housing connector 562 (see FIG. 9) communicating withthe microprocessor 560 contained in the handle assembly 500. In thisway, the handle assembly 500 is capable of communicating with thecircuit board 1152 that controls several functions in the nozzleassembly 1240. Electrical power, for example from the power assembly706, may also be conducted through the onboard connector 1154 to theonboard circuit board 1152. The design of the circuitry in the nozzleassembly 1240 allows for an operator to perform a number of functionsfrom the various controls of the handle assembly 500, such as throughthe various controls and display consoles available in the handleassembly 500.

The circuit board 1152 also includes the proximal connector 1153 that isconfigured to interface with the slip ring assembly 1150. Power may besupplied to the end effector even while the shaft rotates due to powerbeing supplied throughout the slip ring assembly 1150 and the distalconnector 1162 being in constant contact with the slip ring assembly asthe flexible shaft circuit strip 1164 rotates within the proximalclosure tube 1910. The shaft circuit strip 1164 may include a number ofelectrical conductors, such as the narrow electrical conductors 1166 forstapling related activities and the wider electrical conductors 1168 forRF purposes (see FIG. 15).

Based on the various components described in the nozzle assembly 1240,the circuitry 1152 may be configured to control the RF generator 400from the powered handle assembly 500, allowing for communication withthe various functions and interfaces of the handle assembly 500, andallowing for operation of the RF and stapling functions of the endeffector from the handle assembly 500. Other functions may includecontrolling a type of algorithm for performing various surgicalprocedures and energy applications at the end effector, enabling warningfunctionality viewable at the handle assembly 500 of any part of thenozzle assembly 1240, and varying energy modulation from the RFgenerator 400. In some aspects, the circuit board 1152 may be programmedto facilitate these functions, while in other cases the onboardconnecter 1154 may allow for the handle assembly circuitry to beprogrammed to facilitate these functions and the circuit board 1152 isconfigured to communicate with the end effector accordingly.

In some aspects, the onboard circuit 1152 includes the segmented RFcircuit 1160, which may allow for the RF energy of the generator 400 tobe supplied to the flexible shaft circuit strip via the slip ringassembly (see, e.g., FIG. 15). The segmented RF circuit 1160 mayincorporate electrical conductors for supplying the RF energy andprovide electrical isolation of the other components of the onboardcircuit board 1152 from RF energy and/or noise. The RF generator may becoupled to the onboard circuit board 1152 via the RF segmented circuit1160. The on/off power switch 420 may be similarly connected to thesegmented RF circuit 1160.

FIG. 20 illustrates a block diagram of a surgical system 3200 programmedto conduct power and control signals to or from an end effector 3250according to one aspect of this disclosure. In an example aspect, thesurgical system 3200 may include a control circuit 3210 (e.g.,microprocessor 560, segmented RF circuit 1160, or distal micro-chip1740) having an electrosurgical energy control segment (or an RF energycontrol segment) 3220 and a shaft control segment 3230 (e.g., shaftsegment (Segment 5), motor circuit segment (Segment 7), or power segment(Segment 8)). In some aspects, the electrosurgical energy controlsegment 3220 may be localized on, in, or proximate to the segmented RFcircuit 1160 of the onboard circuit board 1152. The control circuit 3210may be programmed to provide electrosurgical energy (e.g., RF energy) tothe electrodes (e.g., electrodes 3040L, 3040R, 3050L, 3050R) in the endeffector 3250 (e.g., end effector 1500). The surgical system 3200 mayinclude one or more electrical conductors 3260 (e.g., electricalconductors 1168) used for providing the electrosurgical energy, from anelectrosurgical energy generator 3240 (e.g., RF generator 400), to theend effector 3250. The one or more electrical conductors 3260 may alsobe electrically connected between the end effector 3250 and the controlcircuit 3210 (e.g., the electrosurgical energy control segment 3220 andthe shaft control segment 3230). The electrical conductors 3260 mayprovide additional control signals to the end effector 3250 from theshaft control segment 3230 or provide additional sensor signals from theend effector 3250 to the shaft control segment 3230, especially forsurgical systems having an end effector not requiring RF energy for itsfunction.

The electrosurgical energy control segment 3220 may be programmed toprovide the electrosurgical energy to the electrodes through the one ormore electrical conductors 3260. In an example aspect, the shaft controlsegment 3230 may be programmed to provide and/or receive a controlsignal to/from the end effector 3250 (and/or the surgical tool assembly1000, the shaft assembly 704) through the one or more electricalconductors 3260. That is, the one or more electrical conductors 3260 maybe used not only for providing the electrosurgical energy to the endeffector 3250, but also for communicating control signals with the endeffector 3250. In an example aspect, at least some portions of theelectrosurgical energy control segment 3220 and the shaft controlsegment 3230 may be electrically isolated from each other.

In an example aspect, the electrosurgical energy control segment 3220may electrically isolate the one or more electrical conductors 3260 fromthe shaft control segment 3230, for example, when providing theelectrosurgical energy to the electrodes in the end effector 3250through the one or more electrical conductors 3260. In an exampleaspect, the electrosurgical energy control segment 3220 may control aswitch 3270 located between the one or more electrical conductors 3260and the shaft control segment 3230 by providing a signal through acontrol line 3280 to electrically isolate the one or more electricalconductors 3260 from the shaft control segment 3230. The switch 3270 maybe configured to switch between an open state and a closed state. Theshaft control segment 3230 and the one or more electrical conductors3260 may be electrically isolated when the switch 3270 is in the openstate, and may be in electrical communication when the switch 3270 is inthe closed state. In another example aspect, the electrosurgical energycontrol segment 3220 may electrically isolate the one or more electricalconductors 3260 from the shaft control segment 3230 in any othersuitable manner. Other configurations of the switch 3270 may enableelectrical isolation of the one or more electrical conductors 3260 fromthe shaft control segment 3230 by closing the switch 3270.

In an example aspect, the electrosurgical energy control segment 3220may electrically isolate the one or more electrical conductors 3260 fromthe shaft control segment 3230 when the control circuit 3210 detectsthat the electrosurgical energy generator 3240 is connected to theconnector 3265 (e.g., female connectors 410), for example, bycontinuously checking the connector 3265 or sensing the application ofthe electrosurgical energy. For example, when the male plug assembly 406is plugged into the female connectors 410, the electrosurgical energycontrol segment 3220 may isolate the electrical conductors 3260 from theshaft control segment 3230. In another example aspect, theelectrosurgical energy control segment 3220 may electrically isolate theone or more electrical conductors 3260 from the shaft control segment3230 when the electrosurgical energy is provided to the end effector3250 or under any other suitable condition.

In an example aspect, the surgical system may include one or moreelectrical conductors 3290 (e.g., electrical conductors 1166) used foroperating the end effector 3250 (and/or the surgical tool assembly 1000,the shaft assembly 704). In an example aspect, the one or moreelectrical conductors 3290 may not be used to deliver theelectrosurgical energy to the end effector 3250. The shaft controlsegment 3230 may be programmed to provide and/or receive a controlsignal and/or a sensor signal to/from the end effector 3250 through theone or more electrical conductors 3290. In an example aspect, the shaftcontrol segment 3230 may use the one or more electrical conductors 3290to provide and/or receive the control signal to/from the end effector3250 while the switch 3270 is in an open state (e.g., while theelectrosurgical energy control segment 3220 is providing theelectrosurgical energy to the end effector 3250 through the one or moreelectrical conductors 3260). In an example aspect, the shaft controlsegment 3230 also may use the one or more electrical conductors 3290 toprovide and/or receive the control signal to/from the end effector 3250while the switch 3270 is in a closed state. In some aspects, the one ormore electrical conductors 3290 may be dedicated signal conductors (foreither control signals or sensor signals or both control signals andsensor signals) between the end effector 3250 and the shaft controlsegment 3230 regardless of the state of switch 3270.

The switch 3270 may be a transistor switch, a mechanical switch, or anyother suitable switch. In an example aspect, the control signalscommunicated between the control circuit 3210 and the end effector 3250(and/or the surgical tool assembly 1000, the shaft assembly 704) throughthe electrical conductors 3260, 3290 include, but are not limited to,signals for driving the end effector 3250 (and/or the surgical toolassembly 1000, the shaft assembly 704) in cutting and/or coagulationoperating modes, measuring electrical characteristics of the surgicalsystem 3200 and/or the tissue clamped in the end effector 3250,providing feedback to a user of the surgical system, communicatingsensor signals, and identifying certain characteristics of the endeffector 3250 (e.g., used/unused status).

Accordingly, aspects of the present disclosure may advantageously reducethe number of electrical conductors necessary for communicating controlsignals between the control circuit 3210 and the end effector 3250(and/or the surgical tool assembly 1000, the shaft assembly 704) byusing some of the electrical conductors (e.g., electrical conductors3260) used for the delivery of the electrosurgical energy to communicatethe control signals when those electrical conductors are not used forthe electrosurgical energy. Moreover, by isolating those electricalconductors from other circuit segments (e.g., shaft control segment3230) when providing the electrosurgical energy through those electricalconductors, aspects of the present disclosure may prevent theelectrosurgical energy or electrosurgical energy noise from flowing intothe other circuit segments and/or electrical conductors (e.g.,electrical conductors 3290) connected to those circuit segments,preventing damages to those circuit segments and/ore electricalconductors.

As depicted in, for example in FIGS. 19 and 20 and as disclosed above, amodular nozzle assembly may include an onboard circuit board configuredto permit a user to communicate with and control an end effector of asurgical system. The control of and/or communication with the endeffector may include control and/or communication with the end effectoras a whole or with any one or more components of the end effector. Forexample, the end effector may be configured to releasably incorporateone or more modules and/or cartridges as disclosed above, each of whichmay be designed for a specific surgical function. In one example, theend effector may incorporate a releasable stapling cartridge. In anotherexample, the end effector may incorporate a releasable RF cartridge.Each of the releasable cartridges may have any number or type ofelectrical conductors configured to electrically couple with the one ormore electrical conductors of the onboard circuit board. The electricalconductors of each releasable cartridge may be configured to conduct anytype of electrical signal, including, without limitation, an analogsignal, a digital signal, a DC signal, an AC signal, and an electricalpower signal. Such electrical signals may originate from the onboardcircuit board or from electrical components of a releasable cartridge.

Although the electrical circuitry as disclosed above is referred to asan onboard “circuit board,” the circuitry itself may be fabricatedaccording to any appropriate means using any appropriate material. Thus,for example, the circuit board may be a single layer board, amulti-layer board, a flex circuit, or any other appropriate device onwhich electrical components may be suitably mounted. Similarly,electrical conductors may include, without limitation, wires and circuitboard traces.

Aspects of the surgical instrument may be practiced without the specificdetails disclosed herein. Some aspects have been shown as block diagramsrather than detail. Parts of this disclosure may be presented in termsof instructions that operate on data stored in a computer memory.Generally, aspects described herein which can be implemented,individually and/or collectively, by a wide range of hardware, software,firmware, or any combination thereof can be viewed as being composed ofvarious types of “electrical circuitry.” Consequently, “electricalcircuitry” includes electrical circuitry having at least one discreteelectrical circuit, electrical circuitry having at least one integratedcircuit, electrical circuitry having at least one application specificintegrated circuit, electrical circuitry forming a general purposecomputing device configured by a computer program (e.g., a generalpurpose computer or processor configured by a computer program, which atleast partially carries out processes and/or devices described herein),electrical circuitry forming a memory device (e.g., forms of randomaccess memory), and/or electrical circuitry forming a communicationsdevice (e.g., a modem, communications switch, or optical-electricalequipment). These aspects may be implemented in analog or digital form,or combinations thereof.

The foregoing description has set forth aspects of devices and/orprocesses via the use of block diagrams, flowcharts, and/or examples,which may contain one or more functions and/or operation. Each functionand/or operation within such block diagrams, flowcharts, or examples canbe implemented, individually and/or collectively, by a wide range ofhardware, software, firmware, or virtually any combination thereof. Inone aspect, several portions of the subject matter described herein maybe implemented via Application Specific Integrated Circuits (ASICs),Field Programmable Gate Arrays (FPGAs), digital signal processors(DSPs), Programmable Logic Devices (PLDs), circuits, registers and/orsoftware components, e.g., programs, subroutines, logic and/orcombinations of hardware and software components, logic gates, or otherintegrated formats. Some aspects disclosed herein, in whole or in part,can be equivalently implemented in integrated circuits, as one or morecomputer programs running on one or more computers (e.g., as one or moreprograms running on one or more computer systems), as one or moreprograms running on one or more processors (e.g., as one or moreprograms running on one or more microprocessors), as firmware, or asvirtually any combination thereof, and that designing the circuitryand/or writing the code for the software and or firmware would be wellwithin the skill of one of skill in the art in light of this disclosure.

The mechanisms of the disclosed subject matter are capable of beingdistributed as a program product in a variety of forms, and that anillustrative aspect of the subject matter described herein appliesregardless of the particular type of signal bearing medium used toactually carry out the distribution. Examples of a signal bearing mediuminclude the following: a recordable type medium such as a floppy disk, ahard disk drive, a Compact Disc (CD), a Digital Video Disk (DVD), adigital tape, a computer memory, etc.; and a transmission type mediumsuch as a digital and/or an analog communication medium (e.g., a fiberoptic cable, a waveguide, a electrical conductors communications link, aelectrical conductorless communication link (e.g., transmitter,receiver, transmission logic, reception logic, etc.).

The foregoing description of these aspects has been presented forpurposes of illustration and description. It is not intended to beexhaustive or limiting to the precise form disclosed. Modifications orvariations are possible in light of the above teachings. These aspectswere chosen and described in order to illustrate principles andpractical application to thereby enable one of ordinary skill in the artto utilize the aspects and with modifications as are suited to theparticular use contemplated. It is intended that the claims submittedherewith define the overall scope.

Various aspects of the subject matter described herein are set out inthe following numbered examples:

Example 1

A control circuit for a surgical instrument, the control circuitcomprising: a shaft control segment; a first electrical conductorconfigured to conduct a first electrical signal between the shaftcontrol segment and a releasable surgical instrument cartridge; anelectrosurgical energy control segment; a second electrical conductorconfigured to conduct a second electrical signal between theelectrosurgical energy control segment and the releasable surgicalinstrument cartridge; and a connector electrically coupled to theelectrosurgical energy control segment and configured to receiveelectrosurgical generator energy from an electrosurgical generator,wherein the electrosurgical energy control segment is configured to:detect a connection of the electrosurgical generator to the connector;and electrically isolate the shaft control segment from theelectrosurgical generator energy when the electrosurgical energy controlsegment detects the connection of the electrosurgical generator to theconnector.

Example 2

The control circuit of Example 1, wherein the first electrical signalcomprises a control signal transmitted to the releasable surgicalinstrument cartridge.

Example 3

The control circuit of any one or more of Example 1 through Example 2,wherein the first electrical signal comprises a sensor signal receivedfrom the releasable surgical instrument cartridge.

Example 4

The control circuit of any one or more of Example 1 through Example 3,wherein the second electrical signal comprises the electrosurgicalgenerator energy when the electrosurgical energy control segment detectsthe connection of the electrosurgical generator to the connector.

Example 5

The control circuit of any one or more of Example 1 through Example 4,wherein the second electrical conductor is configured to conduct a thirdelectrical signal between the shaft control segment and the releasablesurgical instrument cartridge when the electrosurgical energy controlsegment detects no connection of the electrosurgical generator to theconnector.

Example 6

The control circuit of Example 5, wherein the third electrical signalcomprises a second control signal transmitted to the releasable surgicalinstrument cartridge.

Example 7

The control circuit of Example 5, wherein the third electrical signalcomprises a second sensor signal received from the releasable surgicalinstrument cartridge

Example 8

The control circuit of any one or more of Example 1 through Example 7,further comprising a switch electrically coupled between theelectrosurgical energy control segment and the shaft control segment,wherein the electrosurgical energy control segment is configured toelectrically isolate the shaft control segment by controlling theswitch.

Example 9

The control circuit of Example 8, wherein the electrosurgical energycontrol segment is configured to electrically isolate the shaft controlsegment by opening the switch.

Example 10

The control circuit of any one or more of Example 1 through Example 9,wherein the electrosurgical generator comprises an RF generator and theelectrosurgical generator energy comprises RF energy.

Example 11

The control circuit of any one or more of Example 1 through Example 10,further comprising a slip ring assembly electrically coupled to theshaft control segment and electrically coupled to the electrosurgicalenergy control segment.

Example 12

A nozzle assembly of a surgical system comprising: an onboard circuitboard comprising a shaft control segment and an electrosurgical energycontrol segment; a first electrical conductor configured to conduct afirst electrical signal between the shaft control segment and areleasable surgical instrument cartridge in an end effector; a secondelectrical conductor configured to conduct a second electrical signalbetween the electrosurgical energy control segment and the releasablesurgical instrument cartridge in the end effector; an onboard connectorcoupled to the onboard circuit board and proximally located on thenozzle assembly, the onboard connector configured to interface with ahousing connector of a handle assembly when the nozzle assembly isattached to the handle assembly; a connector electrically coupled to theelectrosurgical energy control segment and configured to receiveelectrosurgical generator energy from an electrosurgical generator; anda shaft attachment lug proximally located on the nozzle assembly andconfigured to be coupled to an attachment cradle of the handle assemblyto attach the nozzle assembly to the handle assembly, wherein theelectrosurgical energy control segment is configured to: detect aconnection of the electrosurgical generator to the connector; andelectrically isolate the shaft control segment from the electrosurgicalgenerator energy when the electrosurgical energy control segment detectsthe connection of the electrosurgical generator to the connector.

Example 13

The nozzle assembly of Example 12, wherein the onboard circuit boardcomprises a segmented RF circuit on the onboard circuit board and thesegmented RF circuit comprises the electrosurgical energy controlsegment.

Example 14

The nozzle assembly of any one or more of Example 12 through Example 13,wherein the onboard circuit board is configured to receive electricalpower from a power assembly releasably mounted to the handle assembly.

Example 15

The nozzle assembly of Example 14, wherein the onboard circuit board isconfigured to receive electrical power through the onboard connector.

Example 16

The nozzle assembly of any one or more of Example 12 through Example 15,wherein the nozzle assembly further comprises a power switchelectrically coupled to the onboard circuit board and is configured toactivate and deactivate transmission of electrosurgical energy.

Example 17

The nozzle assembly of any one or more of Example 12 through Example 16,further comprising a slip ring assembly distally located to the onboardcircuit board and configured to interface with the onboard circuitboard.

Example 18

The nozzle assembly of Example 17, further comprising: a proximalconnector coupled to a distal end of the onboard circuit board and aproximal end of the slip ring assembly; and a distal connectorconfigured to interface with a distal end of the slip ring assembly andelectrically coupled to the first electrical conductor and the secondelectrical conductor.

Example 19

The nozzle assembly any one or more of Example 12 through Example 19,further comprising a flexible shaft circuit strip electrically coupledto the first electrical conductor and the second electrical conductor.

The invention claimed is:
 1. A control circuit for a surgicalinstrument, the control circuit comprising: a shaft control segment; afirst electrical conductor configured to conduct a first electricalsignal between the shaft control segment and a releasable surgicalinstrument cartridge; an electrosurgical energy control segment; asecond electrical conductor configured to conduct a second electricalsignal between the electrosurgical energy control segment and thereleasable surgical instrument cartridge; and a connector electricallycoupled to the electrosurgical energy control segment and configured toreceive electrosurgical generator energy from an electrosurgicalgenerator, wherein the electrosurgical energy control segment isconfigured to: detect a connection of the electrosurgical generator tothe connector; and electrically isolate the shaft control segment fromthe electrosurgical generator energy when the electrosurgical energycontrol segment detects the connection of the electrosurgical generatorto the connector.
 2. The control circuit of claim 1, wherein the firstelectrical signal comprises a control signal transmitted to thereleasable surgical instrument cartridge.
 3. The control circuit ofclaim 1, wherein the first electrical signal comprises a sensor signalreceived from the releasable surgical instrument cartridge.
 4. Thecontrol circuit of claim 1, wherein the second electrical signalcomprises the electrosurgical generator energy when the electrosurgicalenergy control segment detects the connection of the electrosurgicalgenerator to the connector.
 5. The control circuit of claim 1, whereinthe first electrical conductor is configured to conduct a thirdelectrical signal between the shaft control segment and the releasablesurgical instrument cartridge when the electrosurgical energy controlsegment detects no connection of the electrosurgical generator to theconnector.
 6. The control circuit of claim 5, wherein the thirdelectrical signal comprises a control signal transmitted to thereleasable surgical instrument cartridge.
 7. The control circuit ofclaim 5, wherein the third electrical signal comprises a sensor signalreceived from the releasable surgical instrument cartridge.
 8. Thecontrol circuit of claim 1, further comprising a switch electricallycoupled between the electrosurgical energy control segment and the shaftcontrol segment, wherein the electrosurgical energy control segment isconfigured to electrically isolate the shaft control segment bycontrolling the switch.
 9. The control circuit of claim 8, wherein theelectrosurgical energy control segment is configured to electricallyisolate the shaft control segment by opening the switch.
 10. The controlcircuit of claim 1, wherein the electrosurgical generator comprises anRF generator and the electrosurgical generator energy comprises RFenergy.
 11. The control circuit of claim 1, further comprising a slipring assembly electrically coupled to the shaft control segment andelectrically coupled to the electrosurgical energy control segment. 12.A nozzle assembly of a surgical system comprising: an onboard circuitboard comprising a shaft control segment and an electrosurgical energycontrol segment; a first electrical conductor configured to conduct afirst electrical signal between the shaft control segment and areleasable surgical instrument cartridge in an end effector; a secondelectrical conductor configured to conduct a second electrical signalbetween the electrosurgical energy control segment and the releasablesurgical instrument cartridge in the end effector; an onboard connectorcoupled to the onboard circuit board and proximally located on thenozzle assembly, the onboard connector configured to interface with ahousing connector of a handle assembly when the nozzle assembly isattached to the handle assembly; a connector electrically coupled to theelectrosurgical energy control segment and configured to receiveelectrosurgical generator energy from an electrosurgical generator; anda shaft attachment lug proximally located on the nozzle assembly andconfigured to be coupled to an attachment cradle of the handle assemblyto attach the nozzle assembly to the handle assembly, wherein theelectrosurgical energy control segment is configured to: detect aconnection of the electrosurgical generator to the connector; andelectrically isolate the shaft control segment from the electrosurgicalgenerator energy when the electrosurgical energy control segment detectsthe connection of the electrosurgical generator to the connector. 13.The nozzle assembly of claim 12, wherein the onboard circuit boardcomprises a segmented RF circuit thereon and the segmented RF circuitcomprises the electrosurgical energy control segment.
 14. The nozzleassembly of claim 12, wherein the onboard circuit board is configured toreceive additional electrical power from a power assembly releasablymounted to the handle assembly and the additional electrical power fromthe power assembly is conducted through the onboard connector to theonboard circuit board.
 15. The nozzle assembly of claim 12, wherein thenozzle assembly further comprises a power switch electrically coupled tothe onboard circuit board and wherein the electrosurgical energy controlsegment is configured to control the power switch to activate anddeactivate transmission of electrosurgical energy.
 16. The nozzleassembly of claim 12, further comprising a slip ring assembly distallylocated to the onboard circuit board and configured to interface withthe onboard circuit board.
 17. The nozzle assembly of claim 16, furthercomprising: a proximal connector coupled to a distal end of the onboardcircuit board and a proximal end of the slip ring assembly; and a distalconnector configured to interface with a distal end of the slip ringassembly and electrically coupled to the first electrical conductor andthe second electrical conductor.
 18. The nozzle assembly of claim 12,further comprising a flexible shaft circuit strip electrically coupledto the first electrical conductor and the second electrical conductor.